Design & Fabrication of an
Indigenous
High-Shear Emulsifying
Homogenizer:
(An Import Substitute)
Phase 1:
Literature Review & Design
Muhammad Azam (Jr. Engineer)
PCSIR Laboratory Complex
Islamabad
Work Plan (1 Year – 4 Phases)
Task Completed:
1st Quarter: Literature Review Design
2nd Quarter: Design & Component Selection
Task In progress:
2nd Quarter: Component Procurement
3rd Quarter: Fabrication & Assembly
4th Quarter: Testing & Performance Analysis
3D Design – Assembly
Exploded View of Assembly
Technical Details
Target specification
Mechanical parts
Rotor: stainless steel 316, machined to
fit shaft
Motor type: Servo Motor Tip types: high-shear slotted, multi-slit,
or serrated depending on application
Supply: 220V Shaft
o Shaft 16 hardened stainless; keyed
Motor power: 750 - 1000W Bearings & seals
o High-speed ball bearings for rotor
Speed range: 1000 – 6,000 support
rpm o Shaft seals (PTFE or Viton) to
Timer range: 1 min – 60 min prevent fluid ingress
Housing
Probe: stainless-steel rotor– o Aluminum or stainless housing with
stator; motor mount
probe diameter 30 mm, shaft Probe holder
o Quick-change clamp for probe
16 mm
insertion depth control
Duty: intermittent lab use;