Current State

Production
Planning
12-month forecast
Yearly order

1-24 weeks order Excel/Manuel

Supplier Weekly Schedule
Customer
~300 pcs/year

Orders approx. 1
year in advance

Quality Components Active Part Drying Mechanical Cover Oil Paint Frame Testing Final Final Packaging
Assembly Process Assembly Welding Filling Cover Assembly Process Control and
Control Transfer Shipping
Ware
1 2 1 2 1 1 1 1 2 2 1 2
1 I house
I I
c/t: 30h
I
c/t: 24h c/t: 20h
I 2 I c/t: 5h
I c/t: 3h
I c/t: 9h I c/t: 2h I c/t: 16h I c/t: 8h I c/t: 6h I c/t: 12h
1 DAY 1 DAY c/t: 18h 2 DAYS 3 DAYS 2 DAYS 2 DAYS 1 DAY 1 DAY 1 DAY 1 DAY 2 DAYS 1 DAY 1 DAY
c/t: 9h

I I
2 DAYS
Coil 7 DAYS
Winding
Wooden Acces
Workshop
sories
1 1 2
c/t: 60h c/t: 4h
c/t: 18h
I
1 DAY

Tank Sand Painting Oven

Manufac. Blasting
and Clean.
I
3 DAYS
1 I 1
I 1
2 c/t: 9h 1 DAY c/t: 18h 1 DAY c/t: 5h
c/t: 27h

Organisationseinheit verbal 18.12.2025 1

 Current State Value Stream Map Traction Production
Production
12-month forecast Planning Yearly order

Excel
1-24 weeks order

Supplier Customer
~300 pcs. p.a.

Weekly Schedule Order approx. 1 year

in advance

Quality Components Active Part Drying Mechanical Cover Oil Filling Paint Frame Testing Final Final Packaging
Control Ware Transfer Assembly Process Assembly Welding Cover Assembly Process Control and Shipping

1 house 1 2 1 2 1 1 1 1 2 1 1 2
B B B B B B
c/t: 9h c/t: 18h 2 days c/t: 30h c/t: 48h 5 days c/t: 20h
2 1 days c/t: 5h c/t: 3h 1 days c/t: 9h c/t: 2h 1 days c/t: 16h c/t: 8h 1 days c/t: 6h c/t: 12h
-Visual, -Picking Material -Placing Disc and -Loading and -Baring active part to -Templet Ass. -Vacuum -Lining -Frame -Resistance -Washing/Clean. -Measure Micron -Boxing
Physical, and -Transporting to the Core unloading tank -Welding -Filling -Oven Assembly -Conversion Rate -Torque Control Values of Paint -Belting
Paint Control Line -Coating -Heat Treatment -Assemble Access. -Trimming -Topcoat -Torque Process -Pressure Test -Oil Check -Checking Cable -Labeling and
-Deliver -Cable Cutting and -Epoxy -Assemble Frame and Marking -Isolation Test -Labeling Connections Documentation for
Documents Picking -Opening Edges -Torque process -Electrical Test -Checking Customs and
-Low and high voltage
-Isolation
B -Heat Test
-Thunderbolt dash
Labeling
-General Control
Transport

7 days -Imposed Voltage

Accesori
es
Coil Wooden B 1
Winding Workshop
2 1 days
c/t: 18h
1-2 1
-Valve under
c/t: 60h c/t: 4h Pressure (BEV)
Cable Assembly
-Low- and High- -Epoxy -Heat
Voltage Winding -Lath Spacers Exchanger
-Cable
Installation

Tank. Manuf. Sand Painting Oven

and Cleaning Blasting

2 1 1 1
c/t: 27h
B c/t: 9h 1 c/t: 18h c/t: 5h
1 days
-Chipping -Masking -Lining -Heat Treatment
-Drilling -Sanding -Oven
-Welding -Cleaning
 Current State Value Stream Map Traction Production
Production
12-month forecast Planning Yearly order

Excel
1-24 weeks order

Supplier Customer
~300 pcs. p.a.

Weekly Schedule Order approx. 1 year

in advance

Quality Components Active Part Drying Mechanical Cover Oil Filling Paint Frame Testing Final Final Packaging
Control Ware Transfer Assembly Process Assembly Welding Cover Assembly Process Control and Shipping

1 house 1 2 1 2 1 1 1 1 2 1 1 2
B B B B B B
c/t: 9h c/t: 18h 2 days c/t: 30h c/t: 48h 5 days c/t: 20h
2 1 days c/t: 5h c/t: 3h 1 days c/t: 9h c/t: 2h 1 days c/t: 16h c/t: 8h 1 days c/t: 6h c/t: 12h
-Visual, -Picking Material -Placing Disc and -Loading and -Baring active part to -Templet Ass. -Vacuum -Lining -Frame -Resistance -Washing/Clean. -Measure Micron -Boxing
Physical, and -Transporting to the Core unloading tank -Welding -Filling -Oven Assembly -Conversion Rate -Torque Control Values of Paint -Belting
Paint Control Line -Coating -Heat Treatment -Assemble Access. -Trimming -Topcoat -Torque Process -Pressure Test -Oil Check -Checking Cable -Labeling and
-Deliver -Cable Cutting and -Epoxy -Assemble Frame and Marking -Isolation Test -Labeling Connections Documentation for
Documents Picking -Opening Edges -Torque process -Electrical Test -Checking Customs and
-Low and high voltage
-Isolation
B -Heat Test
-Thunderbolt dash
Labeling
-General Control
Transport

7 days -Imposed Voltage

Accesori
es
Coil Wooden B 1
Winding Workshop
2 1 days
c/t: 18h
1-2 1
-Valve under
c/t: 60h c/t: 4h Pressure (BEV)
Cable Assembly
-Low- and High- -Epoxy -Heat
Voltage Winding -Lath Spacers Exchanger
-Cable
Installation

Tank. Manuf. Sand Painting Oven

and Cleaning Blasting

2 1 1 1
c/t: 27h
B c/t: 9h 1 c/t: 18h c/t: 5h
1 days
-Chipping -Masking -Lining -Heat Treatment
-Drilling -Sanding -Oven
-Welding -Cleaning
 Production
12-month forecast Planning Yearly order

Excel
1-24 weeks order

Supplier Customer
~300 pcs. p.a.

Weekly Schedule Order approx. 1 year

in advance

Quality Components Active Part Drying Mechanical Cover Oil Filling Paint Frame Testing Final Final Packaging
Control Ware Transfer Assembly Process Assembly Welding Cover Assembly Process Control and Shipping

1 house 1 2 1 2 1 1 1 1 2 1 1 2
B B B B B B
c/t: 9h c/t: 18h 2 days c/t: 30h c/t: 48h 5 days c/t: 20h
2 1 days c/t: 5h c/t: 3h 1 days c/t: 9h c/t: 2h 1 days c/t: 16h c/t: 8h 1 days c/t: 6h c/t: 12h
-Visual, -Picking Material -Placing Disc and -Loading and -Baring active part to -Templet Ass. -Vacuum -Lining -Frame -Resistance -Washing/Clean. -Measure Micron -Boxing
Physical, and -Transporting to the Core unloading tank -Welding -Filling -Oven Assembly -Conversion Rate -Torque Control Values of Paint -Belting
Paint Control Line -Coating -Heat Treatment -Assemble Access. -Trimming -Topcoat -Torque Process -Pressure Test -Oil Check -Checking Cable -Labeling and
-Deliver -Cable Cutting and -Epoxy -Assemble Frame and Marking -Isolation Test -Labeling Connections Documentation for
Documents Picking -Opening Edges -Torque process -Electrical Test -Checking Customs and
-Low and high voltage
-Isolation
B -Heat Test
-Thunderbolt dash
Labeling
-General Control
Transport

7 days -Imposed Voltage

Accesori
es
Coil Wooden B 1
Winding Workshop
2 1 days
c/t: 18h
1-2 1
-Valve under
c/t: 60h c/t: 4h Pressure (BEV)
Cable Assembly
-Low- and High- -Epoxy -Heat
Voltage Winding -Lath Spacers Exchanger
-Cable
Installation

Tank. Manuf. Sand Painting Oven

and Cleaning Blasting

2 1 1 1
c/t: 27h
B c/t: 9h 1 c/t: 18h c/t: 5h
1 days
-Chipping -Masking -Lining -Heat Treatment
-Drilling -Sanding -Oven
-Welding -Cleaning
 Current State Value Stream Map Traction Production
Production
12-month forecast Planning Yearly order

Excel
1-24 weeks order

Supplier Customer
~300 pcs. p.a.

Weekly Schedule Order approx. 1 year

in advance

Quality Components Active Part Drying Mechanical Cover Oil Filling Paint Frame Testing Final Final Packaging
Control Ware Transfer Assembly Process Assembly Welding Cover Assembly Process Control and Shipping

1 house 1 2 1 2 1 1 1 1 2 1 1 2
B B B B B B
c/t: 9h c/t: 18h 2 days c/t: 30h c/t: 48h 5 days c/t: 20h
2 1 days c/t: 5h c/t: 3h 1 days c/t: 9h c/t: 2h 1 days c/t: 16h c/t: 8h 1 days c/t: 6h c/t: 12h
-Visual, -Picking Material -Placing Disc and -Loading and -Baring active part to -Templet Ass. -Vacuum -Lining -Frame -Resistance -Washing/Clean. -Measure Micron -Boxing
Physical, and -Transporting to the Core unloading tank -Welding -Filling -Oven Assembly -Conversion Rate -Torque Control Values of Paint -Belting
Paint Control Line -Coating -Heat Treatment -Assemble Access. -Trimming -Topcoat -Torque Process -Pressure Test -Oil Check -Checking Cable -Labeling and
-Deliver -Cable Cutting and -Epoxy -Assemble Frame and Marking -Isolation Test -Labeling Connections Documentation for
Documents Picking -Opening Edges -Torque process -Electrical Test -Checking Customs and
B -Low and high voltage
-Isolation
-Heat Test
-Thunderbolt dash
Labeling
-General Control
Transport

7 days -Imposed Voltage

Accesori
es
Coil Wooden
B 1
Winding Workshop
1 days 2
1-2 1 c/t: 18h
-Valve under
c/t: 60h c/t: 4h Pressure (BEV)
Cable Assembly
-Low- and High- -Epoxy
-Heat
Voltage Winding -Lath Spacers
Exchanger
-Cable
Installation

Tank. Manuf. Sand Painting Oven

and Cleaning Blasting

2 1 1 1
c/t: 27h
B c/t: 9h 1 c/t: 18h c/t: 5h
1 days
-Chipping -Masking -Lining -Heat Treatment
-Drilling -Sanding -Oven

Nurfidan
-Welding -Cleaning

Ahmet
Subprocesses Traction Assembly
ACTIVE ACTIVE ACTIVE MECHANIC MECHANIC FINAL
PART I PART II PART III I II PROCESS
Core Process Grounding and LV and HV Preparing Tank Connecting Labeling and
reversing connection Process Process washing
process process
8-9 HOURS 8-9 HOURS 8-9 HOURS 8-9 HOURS 4 HOURS 8-9 HOURS

2 2 2 2 2 2
 Placing disc  Coating  High voltage  Baring active  Assemblying  Washing
 Placing core  Epoxy  Isolation part to tank frame  Labeling
(nüve)  Assemblying  Exchanger
 Opening edges
accessories assembly
 Low voltage
 Torque process

Organisationseinheit verbal 18.12.2025 6

Tren Trafolarının Montaj Alt Başlıkları
AKTİF AKTİF KISIM AKTİF KISIM MEKANİK MEKANİK SON İŞLEM
KISIM II III I II
I
Çekirdek işlemi Topraklama ve AG ve YG Kazan işlemleri Bağlantı Etiketleme ve
çevrim bağlantı İşlemleri Yıkama
işlemleri işlemleri
8-9 Saat 8-9 Saat 8-9 Saat 8-9 Saat 4 Saat 8-9 Saat

2
 Disk montajı  Kaplama
2 2
 Yüksek Gerilim  Aktif kısım
2 2
 Kapak montajı  Yıkama
2
 Çekirdek  Epoksi  Yalıtım kazan montajı  Eşanjör montajı  Etiketleme
montajı (nüve)  Aksesuar
 Kanal açılımı  Tork İşlemleri  Temizlik
montajı
 Alçak Gerilim

Organisationseinheit verbal 18.12.2025 7