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Feed Processing Techniques Overview

The document outlines the categories of manufactured feed, including unprocessed grains, pelleted ingredients, soft feed, heavy materials, liquid materials, and medicated feed. It discusses the relationship between raw material properties, processing variables, and system changes, emphasizing the importance of optimizing nutritional and hygienic quality. Additionally, it details the production process, including monitoring at various stages such as grinding, mixing, and packing, as well as the management of raw materials and quality control measures.

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andremeiditama
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5 views11 pages

Feed Processing Techniques Overview

The document outlines the categories of manufactured feed, including unprocessed grains, pelleted ingredients, soft feed, heavy materials, liquid materials, and medicated feed. It discusses the relationship between raw material properties, processing variables, and system changes, emphasizing the importance of optimizing nutritional and hygienic quality. Additionally, it details the production process, including monitoring at various stages such as grinding, mixing, and packing, as well as the management of raw materials and quality control measures.

Uploaded by

andremeiditama
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd

INTRODUCTION

Manufactured feed
Catagories
• Unprocessed grain • Large Portion, minimum slope of
angle 40 degree
• Corn, wheat ect.

• Pelleted and • Min. Slope of angle 50 degree


processed bulk • Alfalfa, gluten feed, meat scraps in
cake form
ingredients
• Bulk, min. Slope 60 degree
• Flour milling by products, protein
• Soft feed ingredients meals

• Bulk density > 50 pounds/feet3


• Heavy materials • Phosphate, limestone, oyster shell
and salt

• Liquid materials • Molases, Oil, fat, Choline chloride


ect.

• Medicated feed • Special container, strictly regulated


(drugs and
microingredients)
A Relation between properties of raw materials, process
variables, subsequent system and changes in physical
feed processing
• Chemical Comp.
• Physical Comp.
Particle size dist.
Bulk density, ect
• Physiochemical Comp.
Starch
protein
fibre

RAW MATERIALS
SYSTEM FUNCTIONAL
OBJECTIVES
VARIABLES CHANGES
PROCESS
VARIABLES Optimizing for:
• Starch • Nutrional quality
Combine/sequence :
swelling energy, protein, vit
Processing equip.
gelatzation • Hygienic quality
• steam • die spec Energy consumption
• Protein bacteria, aflatoxin,
• water • knife setting
denaturization heavy materials
• rpm • air flow
• Fiber • Physical Quality
• roller-die-gap • bed height
solubilization hardness, PDI, water
• roller surface • time retention
stability & solubility,
sinking velocity
Feed Process Production
Line

Feed storage Production Feed Storage


Supplier Sales
(raw materials) Process (finished good)

Quality Control
(Laboratory)

GATE Feed Storage


WEIGHT
(Security) (raw materials)

Delivery Order
Marketing Div.
Raw Materials
Feed Storage

Raw Materials Microingredient


Pit Intake Corn Silo Liquid Tank
(bags and bulk) (hand add)

• Penempatan • Monitoring • Check • Check isi Silo


• Control isi tanki
RM/posisi kavling RM intake additive stock • Control
• Pipe line check
• FIFO verified • Right RM • Control penyiapan discharge system
• Checking waste
• RM kavling right bin sesuai Formula • Monitoring T
in the botton
monitoring • Premixs area • Verify empty
(fisik: smell, taste, inspection silo clearence
temperature, • Right micro RM
insect, age) right bin
• Monitoring
hand add dumping
Production Process
Section

EXTRUSION/
INTAKE GRINDING MIXING PACKING
PELLETING

• Monitoring • Monitoring
• Monitoring • Monitoring
unusual sound, • Monitoring finished product
recipe input mixing time,
particle size, pelletizing appearence
• Monitoring liquid spraying,
and profile performance • Monitoring
dosing surge bin clear,
bagging
mixer barrel,
performance
homogenity,
• Monitoring
mixer leaking
balancing
Pregrind and Postgrind
System
• Grinding take places before blending
• full capacity of grinder
• Grinding system is not part of production line
• Multiple grinding system can be operated
simultaneously
• Less horsepower required
• The feeder and feeder controls are relatively simple
• Particle size can be controled by changing sceens

• More advantageous to material changes and to wide


variations in physical properties
• Duplication of storage facilities is avoided resulting in
less capital investment
• Higher horsepower required
• Grinding system is part of production line and directly
affects production capacity
• The feeder control and flexibility of material mixtures
more difficult than individual materials
• Required more cleaning, more abrasive and may
require complex air assist or conveyence system
Feed
Receiving

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