Module 1 - 1
Module 1
Welding
Inspection and
Certification
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 2
Introduction - 1 of 2
Increasing Need for Weld Quality
– Safety Issues
– Jurisdiction and Statutory Regulations
– Competition
– Less Conservative Designs
Inspector - Primary Responsibility to
Ensure Weld Quality
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 3
Introduction - 2 of 2
The Welding Inspector Must Have:
– Training and Experience
– Broad Knowledge and Skills
– Certification
AWS Certification - QC1-96
– Visual Inspection Only
One Approach to Training is “WIT”
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 4
AWS QC 1 - 96
Visual
Inspection
Only
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 5
Welding
Inspection
Technology
(WIT)
Am e r i c a n We l d i n g S o c i e t y
WIT Course Modules - 1 of Module 1 - 6
1 - Welding Inspection & Certification
2 - Safe Practices for Welding Inspectors
3 - Metal Joining and Cutting Processes
4 - Weld Joint Geometry & Symbols
5 - Documents Governing Welding
Inspection and Qualification
Am e r i c a n We l d i n g S o c i e t y
WIT Course Modules - 2 of Module 1 - 7
2
6 - Metal Properties and Destructive
Testing
7 - Metric Practice for Welding Inspection
8 - Welding Metallurgy for the Welding
Inspector
9 - Weld and Base Metal Discontinuities
10 -Visual Inspection & other NDE
Methods
Am e r i c a n We l d i n g S o c i e t y
‘Body of Knowledge’ - 1 of Module 1 - 8
2
Welding Inspection
ANSI/AWS A1.1 - Metric Practice Guide for
the Welding Industry
ANSI/AWS A2.4 - Standard Symbols for
Welding, Brazing, &
Nondestructive Examination
ANSI/AWS A3.0 - Standard Welding Terms &
Definitions
Am e r i c a n We l d i n g S o c i e t y
‘Body of Knowledge’ - 2 of Module 1 - 9
2
ANSI/AWS B1.10 - Guide for the Nondestructive
Inspection of Welds
ANSI/AWS B1.11 - Guide for the Visual
Inspection of Welds
ANSI/ASC Z49.1 - Safety in Welding, Cutting, &
Allied Processes
ANSI/AWS QC1:96 - Standard for AWS Certification
of Welding Inspectors
Am e r i c a n We l d i n g S o c i e t y
Who Is the Welding Module 1 - 10
Inspector?
A responsible person who:
Determines Weld Quality to a
Specification
May be an overseer of others
May be a inspection and test
specialist
Or, a combination of the above
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 11
The Welding Inspector
A Person Who Brings “KASH” to the
Job.
Knowledge
Attitude
Skills
Habits
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 12
Knowledge
Of Drawings
Of Codes, Standards, &
Specifications
Of Welding Terms
Of Welding Processes
Of Testing Methods
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 13
Professional Attitude
Fair
Impartial
Consistent
Commitment
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 14
Skills
Inspection Experience
Welding Experience
Training in Welding Metallurgy
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 15
Habits
Record keeping
Physical condition
Good vision
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 16
Ethical Requirements
Common Sense
Honesty
Integrity
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 17
Public Statements
Avoid if Possible
Never for Personal Publicity
Get Legal Advice
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 18
Effective
Communicati
on is often
the Key to
Avoiding
Errors
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 19
The Welding
Inspector
Must
Communicat
e With
Various
Groups
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 20
NDE Personnel
The Welding Inspector Must Have:
Knowledge of NDE Methods
Knowledge of NDE Certifications,
e.g.,
– ASNT
– AWS
– EN
– Local Statutory Codes and Standards
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 21
ASNT
Recommende
d Practice for
Certification
of NDE
Personnel
Am e r i c a n We l d i n g S o c i e t y
AWS CWI & NDE Module 1 - 22
Certification
AWS Programs available through
Moody:
SCWI, CWI, CAWI
PT, MT, UT, RI
Contact Moody for more information
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 23
AWS QC 1 - 96
Study
Reference
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 24
Experience Required
SCWI - 15 years minimum
CWI - 5 years minimum
CAWI - 2 years minimum
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 25
CWI and
CAWI Wallet
Cards
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 26
CWI Exam
A- Fundamentals - 2 hrs.
150 questions closed book
B - Practical - 2 hrs.
46 questions, measurements, calculations
C - Code - 2 hrs.
46 questions, open book
Am e r i c a n We l d i n g S o c i e t y
Code Options for CWI Module 1 - 27
Exam
AWS D1.1 - Structural - ‘98 or ‘00
Edition
AWS D1.5 - Bridge - ‘95 or ‘96
Edition
AWS D15.1 - Railroad - ‘93 Edition
API 1104 - Pipeline - 19th
Edition
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 28
Exam Success
Must Pass All Three Parts With:
72% Minimum for CWI ( 71.7% )
50% Minimum for CAWI
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 29
AWS A 3.0
Study
Reference
Am e r i c a n We l d i n g S o c i e t y
Module 1 - 30
Am e r i c a n We l d i n g S o c i e t y