Air-Fuel Mixture in SI Engines Explained
Air-Fuel Mixture in SI Engines Explained
(ME60111)
Pabitra Badhuk
Assistant Professor
Department of Mechanical Engineering
IIT Kharagpur
Module 2 – SI engines
combustion
Mixture requirement
Air-fuel mixture requirement
An engine is generally operated at different loads and speeds. For this, proper air-fuel mixture should
be supplied to the engine cylinder. Fuel and air are mixed to form three different types of mixtures.
For iso-octane, the stoichiometric A/F ratio is close to 15:1 (by mass).
(i) Stoichiometric mixture
(ii) Rich mixture
(iii) Lean mixture
There is, however, a limited range of A/F ratios in a homogeneous mixture, only within which
combustion in an SI engine will occur. Outside this range, the ratio is either too rich or too lean to
sustain flame propagation. This range of useful A/F ratio runs from approximately 9:1 (rich) to 19:1
(lean).
[Link]
Why is a rich mixture suitable for increasing the power output?
Highest combustion temperature and flame propagation speed: The adiabatic flame temperature
and the flame propagation speed is maximum with a slightly rich mixture (), boosting the peak
cylinder pressure.
Improved volumetric efficiency due to charge cooling: In a port
fuel injection system, fuel is injected onto the back of the intake
valve. As the fuel evaporates, it absorbs heat from the surrounding
valve and intake port surfaces — a phenomenon known as charge
cooling. This cooling effect increases the density of the incoming
air-fuel mixture, allowing a greater mass to be inducted during the
intake stroke. This results in higher volumetric efficiency, which
directly contributes to increased power output. A richer mixture
enhances this cooling effect, due to a larger amount of fuel
available for vaporization.
Reduces the tendency of engine knocking: The fuel evaporates
partially in the intake port, partially inside the combustion chamber.
Hence, with rich mixtures, the temperature of the reactants before
combustion is lower due to charge cooling. This helps prevent
knocking in the combustion chamber.
Why does a lean mixture provide improved fuel efficiency?
Higher specific heat ratio: We know that a lean mixture leads to a lower temperature of the
combustion products. Typical variation of with the burnt gas temperature is shown below. We find
that the value of increases as gas temperature reduces. Following the efficiency expression for Otto
cycle , higher leads to a higher thermal efficiency, hence lower specific fuel consumption.
Throttle opening
25 % 75 %
Typical mixture requirements for two operating strategies. The diagram shows the relative air/fuel
ratio variation as a function of load. The two strategies are: A, optimized for maximum torque, part-
load efficiency, and idle stability; B, optimized for emissions reduction—stoichiometric operation.
• During idling (low load) and power (high load) slightly rich mixture is preferred ().
• Exhaust gas recirculation is another strategy aimed towards minimizing NOx emissions.
• EGR is preferred under cruising condition. EGR is avoided at idling and power conditions.
Problem 1
Under cruising conditions, a petrol engine operates with an equivalence ratio of 0.9. During high
power requirements, the engine ECU increases the equivalence ratio to 1.15. During the suction
stroke, the engine is only able to fill up to 70% of the displacement volume with the air-fuel mixture
(for both cruise and power conditions). Assuming that the fuel completely vaporizes in the intake port,
calculate the following for both cruise and power conditions.
(a) Volume fraction of air in the fuel-air mixture. Cruise: (a) 0.985, (b) 19.65 K, (c) 73.8%
(b) Temperature of the fuel-air mixture. Power: (a) 0.981, (b) 24.72 K, (c) 74.9%
(c) Volumetric efficiency.
Schematics of different fuel-injection system arrangements: (a) single point, (b) multipoint (port), and
(c) direct in-cylinder injection (DI). (1) Fuel; (2) Air; (3) Throttle; (4) Intake manifold; (5) Fuel injector.
Legacy technology - Carburetion
The carburetion technology is functionally similar to a single point injection system. The following
YouTube video nicely demonstrates the working principle of a carburetor.
[Link]
Legacy technology - Carburetion
The carburetion technology is functionally
similar to a single point injection system. The
fuel-air mixture is prepared at one point, and
is distributed to all cylinders via the intake
manifold.
Applying Bernoulli’s theorem between the fuel free surface and section 2 gives us,
A/F ratio =
Carburetor – shortcomings
• The air and fuel flow rates are interdependent. Hence, cannot easily adjust air-fuel ratio for
varying operating conditions (idle, cruise, power).
• A carburetor-based system leads to higher emissions than an injector-based system, as the air-fuel
ratio cannot be controlled flexibly with a carburetor.
• Modern stringent emission norms (BS6) cannot be met with a carburetor. Specially, UHC and
NOx emissions.
• One carburetor typically feeds multiple cylinders. This causes inhomogeneity across cylinders.
For example, heavier fuel droplets may not reach the furthest cylinders.
Multi-point port fuel injection (MPFI)
Components of an MPFI system
Fuel flow
1. Hot-film air-mass meter
2. Throttle valve
3. Intake valve
4. Exhaust valve
5. Spark plug
signal 6. Port fuel injector
7. Piston
8. Fuel tank
Air
9. Fuel pump and strainer
Strategies:
swirl, tumble, and squish
Advantage
Promotes fuel-air mixing and ensures combustion stability.
Disadvantage
The intake valve must allow a tangential entry of the charge. This reduces
the axial component of the flow, thus reduces the volumetric efficiency.
Tumble
What is tumble?
If the flow field inside the combustor is set up in such a manner
that the flow rotates around an axis perpendicular to the axis of
the cylinder, it is called a tumble flow.
Advantage
Promotes fuel-air mixing and ensures combustion stability.
Disadvantage
As a result of the uneven use of the valve (and port) open area,
the flow resistance of the intake valve and port system is higher
so the engine’s maximum volumetric efficiency is lowered.
Squish
What is squish? Squish
Squish is the name given to the radial or transverse gas motion
that occurs toward the end of the compression stroke (and early
part of the expansion stroke) when a portion of the piston face and
cylinder head approach (or separate from) each other closely.
How is it set up?
When the cylinder head or piston crown surfaces are not flat but
are shaped, this piston-generated axial velocity during
compression and expansion produces transverse or radial flows
due to differences in the axial distance between the cylinder head
and piston crown surfaces across the cylinder cross section.
Advantage
Promotes fuel-air mixing and ensures combustion stability.
Disadvantage
Adds complexity in piston head/cylinder head design. This is only
effective near TDC, so, it needs to be coupled with swirl/tumble
for efficient mixing. Kaplan, Mahmut. International Journal of Automotive
Engineering and Technologies 8.2 (2019): 83-102.
Ignition and Flame
propagation
SI engine combustion
Actual
diagram
Detailed process of combustion in actual engine is different from the theoretical process. Combustion
process in an actual SI engine as consisting of three stages:
A shows the point of the passage of the spark (about 20° bTDC), B the point at which the first rise of
the pressure can be seen (about 8° bTDC) and C the attainment of the peak pressure.
AB represent the first stage (Ignition lag)
BC represent the second stage (Propagation of flame)
CD represent the third stage (Afterburning)
Ignition lag
• There is a certain time interval between instant of spark and instant where there is a noticeable rise
in pressure due to combustion. This time lag is called Ignition Lag.
• This stage also known as flame development stage
• Ignition lag is the time interval in the process of chemical reaction during which molecules get
heated up to self ignition temperature, get ignited and produce a self propagating nucleus of flame.
• Ignition lag is very small and lies between 1.5 to 2 milliseconds. An ignition lag of 2 milli seconds
corresponds to 35 deg crank rotation when the engine is running at 3000 RPM.
• This is a chemical process depending upon the nature of fuel, temperature and pressure,
proportions of exhaust gas and rate of oxidation or burning.
Effect of engine variables on ignition lag
Nature of Fuel: The ignition lag depends on the chemical nature of the fuel. The higher the self-
ignition temperature of the fuel, the longer the ignition lag. For example, petrol has a higher ignition
lag than diesel.
Equivalence ratio: The ignition lag is smallest for the equivalence ratio that gives the maximum
temperature. This ratio is somewhat richer than the stoichiometric ratio.
Initial temperature and pressure: Increasing the intake temperature and pressure, increasing the
compression ratio, all reduce the ignition lag.
Turbulence: Excessive turbulence of the mixture in the
area of spark plug is harmful. Turbulence increases the
heat transfer from the combustion zone and leads to
unstable development of the nucleus of flame.
Flame propagation
• Once the flame is formed, it should be self
sustained and must be able to propagate through
the mixture.
• This is possible when the rate of heat generation
by burning is greater than heat lost by flame to
surrounding.
• The starting point of the second stage is where
first measurable rise of the pressure can be seen
on the indicator diagram.
• This stage is also called as main stage as about
85-90% energy evolved in this stage.
• This stage is influenced by conditions
throughout the combustion chamber
Flame propagation
A-B: The flame front progresses relatively slowly due to a low flame speed and low turbulence.
About 10% of the entire heat release happens in this phase.
B-C: The flame front leaves the quiescent zone and proceeds into more turbulent area. It consumes a
greater mass of mixture and it progresses more rapidly and at a constant rate. Up to 90% of the heat
release takes place in this phase.
C-D: The volume of unburned charge is very much less towards the end of flame travel, which
reduces the flame speed.
However, excessive turbulence may extinguish the flame (during flame development stage)
resulting in rough and noisy operation of the engine.
Temperature and Pressure
Flame speed increases with an increase in the temperature and pressure after compression.
Reason: Higher T increases reaction rates.
Engine Speed
The flame speed increases almost linearly with engine speed.
Reason: The increase in engine speed increases the turbulence inside the cylinder.
Compression Ratio
A higher compression ratio increases the pressure and temperature of the working mixture, thus
engines having higher compression ratios have higher flame speeds.
Factors influencing the flame speed
Fuel-Air Ratio
The Fuel-air ratio has a very significant influence on the flame speed. The highest flame velocities
(minimum time for complete combustion) are obtained with somewhat richer mixture
When the mixture is made leaner or richer the flame speed decreases.
Engine Size
The size of the engine does not have much
effect on the rate of flame propagation.
In large engines, the time required for complete
combustion is longer because the flame has to
travel a longer distance.
This requires increased crank angle duration
during the combustion. This is one of the
reasons why large-sized engines are designed to
operate at low speeds.
Engine at WOT,
constant engine
speed and A/F
Optimum spark advance and the Maximum brake torque (MBT)
If start of combustion is too early work is done against piston and if too late then peak pressure is
reduced.
The optimum spark advance is the spark activation angle corresponding which the maximum
brake torque is generated.
There is always cycle-to-cycle variability, the maximum brake torque is a mean quantity that
averages out the cyclic variability.
Effect of engine speed on optimum spark advance
Recall the overall burn angle (90% burn) increases with
engine speed; to accommodate this, we need a larger spark
advance.
(a) Carburetion
(b) Port fuel injection
(c) Direct injection into the combustion chamber
MCQ 2
Ignition delay is minimum when the petrol-air mixture is
(a) High turbulence near the spark plug, low turbulence away from the spark plug
(b) Low turbulence near the spark plug, high turbulence away from the spark plug
(c) High turbulence everywhere
(d) Quiescent everywhere
MCQ 5
Which type of mixture provides the best fuel economy?
(a) Rich
(b) Lean
(c) Stoichiometric
MCQ 6
The spark advance angle corresponding to the maximum brake torque (MBT) also produces
the highest in-cylinder pressure.
(a) True
(b) False
MCQ 7
Disadvantage of GDI – homogeneous charge over MPFI is
Fig (a) shows the cross-section of the combustion chamber with flame advancing from the spark plug
location: Without knock.
Fig. (c) shows the combustion process with knock.
In the normal combustion the flame travels across the combustion chamber from A towards D.
The advancing flame front compresses the end charge BB’D farthest from the spark plug, thus raising
its temperature.
The temperature is also increased due to heat transfer from the hot advancing flame front.
The phenomenon of knock in SI engines
• The temperature of the end charge had not reached its self-ignition temperature, the charge would
not auto-ignite and the flame will advance further and consume the charge BB’D. This is the normal
combustion process.
• If the end charge BB’D reaches its auto-ignition temperature and remains at that temperature for
time duration longer than pre flame reactions, the charge will auto-ignite, leading to knocking
combustion.
• When flame has reached the position BB’, the charge ahead of it has reached critical auto-ignition
temperature. During the pre flame reaction period if the flame front could move from BB’ to only
CC’ then the charge ahead of CC’ would auto-ignite.
• Because of the auto-ignition, another flame front starts traveling in the opposite direction to the
main frame front.
• When the two flame fronts collide, a severe pressure pulse is generated.
• The gas in the chamber is subjected to compression and rarefaction along the pressure pulse until
pressure equilibrium is restored.
• This disturbance can force the walls of the combustion chamber to vibrate as the same frequency as
the gas.
• This phenomenon is called knocking in SI engines.
Piston damage induced by heavy knocking
Here, the mean component is simply the cylinder pressure during normal
combustion with no knock. The classification between light and heavy knock
Combustion with
is carried out by defining the maximum amplitude of pressure oscillations
light knock
(MAPO) as
Combustion with
heavy knock
Effect of engine variables on knock
Time factor (Physical time)
• Increasing the flame speed or reducing the exposure of unburned charge to auto-ignition will
reduce knocking.
• Increase in turbulence increase the flame speed and reduce time for auto-ignition of unburned
charge
• Increase in engine speed increase the turbulence and reduce knocking.
• In larger engine flame require more time to travel across combustion chamber therefore it has
greater tendency of knocking.
• Combustion chambers are made as spherical as possible to minimize length of flame travel.
• Spark plug is centrally located in in combustion chamber to reduce flame travel.
Composition factor
• Fuel-air ratio and octane number play important role to reduce knock.
• Reaction rate and flame temperature are affected by fuel air ratio. Maximum tendency of knock
takes place for fuel-air ratio which gives minimum reaction time.
• Higher octane number fuels have lower tendency for knocking.
Effect of engine variables on knock
Density factors
• Reducing the density of charge tends to reduce knocking.
• Increase in compression ratio will increase the density of charge, which increases knocking
tendency of engine.
• Reducing the amount of charge induced by throttling or by reducing supercharging will reduce
density.
• Increase in inlet temperature of mixture makes compression temperature higher which increase
tendency to knock.
• End gas should not be compressed against spark plug and exhaust valve as they are the
hottest parts.
Effect of engine variables on knock
If the MAPO exceeds a pre-set value, the combustion cycle is registered as a knock cycle in the
engine ECU. In the following cycle, the ignition timing is retarded from the MBT timing. This
process is continued in the subsequent cycles till the knocking disappears.
Octane number: Fuel knock scale
To provide a standard measure of a fuel’s ability to resist knock, a scale has been devised by which
fuels are assigned an octane number.
The octane number determines whether or not a fuel will knock in a given engine under given
operating conditions.
By definition, normal heptane (n-C7H16) has an octane value of zero and isooctane (C 8H18) has a value
of 100.
The higher the octane number, the higher the resistance to knock.
Blends of these two hydrocarbons define the knock resistance of intermediate octane numbers: e.g., a
blend of 10% n-heptane and 90% isooctane (by volume) has an octane number of 90.
A fuel’s octane number is determined by measuring what blend of these two hydrocarbons matches
the test fuel’s knock resistance.
Octane number measurement
Two methods have been developed to measure ON using a standardized single-cylinder engine
developed under the auspices of the Cooperative Fuel Research (CFR) Committee in 1931.
The CFR engine is 4-stroke with 3.25” bore and 4.5” stroke, compression ratio can be varied from 3
to 30.
Octane number measurement
Testing procedure:
• Run the CFR engine on the test fuel at both research and motor conditions.
• Slowly increase the compression ratio until a standard amount of knock occurs.
• At that compression ratio run the engines on blends of n-heptane and isooctane.
• ON is the % by volume of octane in the blend that produces the Knock
Note the motor octane number is always lower because it uses more severe operating conditions:
higher inlet temperature and more spark advance. The automobile manufacturer will specify the
minimum fuel ON that will resist knock throughout the engine’s operating speed and load range.
High performance fuels
High-performance fuels marketed by various OMCs are essentially fuels having a higher octane
number than regular diesel.
Volumetric efficiency ()
downward motion of the piston. At low RPM, the piston speed
Variable valve timing
is less. So, the vacuum created inside the cylinder is weaker. As
a result, the is lower.
Intermediate RPM improves
The vacuum pressure due to piston movement is more Fixed valve timing
significant at intermediate engine RPM. Under these condition,
the available time is also sufficient to fill in the cylinder. The
max value of is about 85%-90% for naturally aspirated engines. Engine RPM
Volumetric efficiency ()
Engine torque (N.m)
𝑇 =𝑎 𝑅𝑐 sin (𝜃+ 𝜙 )
Engine RPM
In an SI engine the combustion is stoichiometric. That is, there is just the correct amount of air for
complete combustion of the fuel. It follows that, if more air can be inducted into the cylinder, then
more fuel can be burned, resulting in greater cylinder pressure and torque.
In essence, the engine torque closely follows the volumetric efficiency across the RPM range.
The engine power output peaks at a higher RPM compared to torque
WOT operation
Power (hp)
Torque (N.m)
Power (hp)
Torque (N.m)
Engine RPM
Power = Torque * Engine rotational speed =
In region 1, Both torque and power increases with
RPM
In region 2, torque decreases but power increases
with RPM. Reduction in torque is compensated by
the gain in RPM, hence, power increases.
In region 3, the engine RPM cannot compensate for
the dropping torque. Hence, power reduces.
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Indicated Power, Brake Power, and Frictional Power
WOT operation
ip
Power (hp)
bp
fp
Engine RPM
Frictional power increases monotonically with engine RPM Rubbing frictional loss increases with
piston speed.
Hence, indicated power peaks at a higher engine RPM than the brake power.
Brake specific fuel consumption
Let us carry out a per-cycle derivation of the brake specific fuel consumption (bsfc). Assume that
the engine is operating at wide open throttle with a constant air fuel ratio (stoichiometric).
Brake specific fuel consumption (gm of fuel/kWh of brake thermal energy) is given as follows.
Torque (N.m)
Power (hp)
BSFC (gm/kWh) BSFC (gm/kWh)
Engine RPM
The power output of an engine is limited by the amount of fuel () it can burn in a cycle.
The mass of fuel burn () is again limited by the mass of air that can be inducted during the suction
stroke ().
The mass of the inducted air can be increased if we can boost the air density before feeding the air to
the engine.
Both supercharging and turbocharging are methodologies to achieve the above objective.
Supercharging employs a compressor driven by a motor to increase the air density. The motor, in
turn, draws power directly from the crankshaft through a belt-pulley/gear.
Turbocharging employs a compressor driven by a turbine to increase the air density. The turbine is
driven by the hot exhaust gases coming out of the engine.
Supercharging – design considerations
• Supercharging increases the engine’s power output.
• A fraction of the engine’s power is consumed to run the
compressor.
• Supercharging increases the brake mean effective pressure
of an engine. Hence, the mechanical components must be
designed to withstand this higher pressure.
• The increased P and T at the inlet may lead to knocking.
Therefore, the compression ratio in a supercharged engine
may be lowered compared to the naturally aspirated engine
to avoid knocking.
• An aftercooler may be employed to reduce the temperature
of the air after compression.
• With supercharging the intake pressure may be boosted by
0.5 bar to 1 bar.
Supercharging is desirable under the following conditions.
• Luxury/sports cars where higher power output is desired from the engine.
• Engines working at high altitudes. The power loss due to altitude can be compensated by
supercharging.
Centrifugal supercharger
The centrifugal type supercharger is commonly used
in automotive engines. A V-belt from the engine
pulley runs the supercharger. First, the air enters the
impeller at the centre. It then passes through the
impeller and the diffuser vanes. Finally, air enters the
volute casing and then goes to the engine from the
casing. The mixture will come out at higher pressure
and this condition is called supercharged condition.
Root’s
supercharger Hybrid Root’s/Screw compressor
The Root’s supercharger has two rotors of epicycloids shape, with each rotor keyed to its shaft. One
rotor is connected with the other one by means of gears. The gears are of equal size and therefore both
the rotors rotate at the same speed. The Root’s supercharger operates like a gear pump. The mixture at
the outlet of this supercharger will be at much higher pressure than the inlet. Positive displacement
compressors are preferred at low engine RPM.
Indicator diagram with supercharging
Naturally Supercharged
aspirated
Note: The area under the primary and secondary loop is not to scale. In a supercharged engine, the
work contribution by the secondary loop may be 3-10% of the primary loop.
The negative work loop in the indicator diagram is eliminated with supercharging as the suction
stroke pressure is above ambient now. However, energy is consumed by the compressor. Hence,
supercharging may or may not improve the brake thermal efficiency.
Turbocharger
A turbocharger runs the compressor through a turbine connected
to the same shaft, instead of directly drawing power from the
crankshaft. A fraction of the energy contained in the exhaust
gases run the turbine. Turbocharged engines are more energy
efficient than supercharged engines.
The pumping gain (secondary loop) in the turbocharged configuration is smaller compared with the
supercharged configuration. This is because, in the supercharged config, the exhaust of the combustor
is open to the atmosphere. Due to pressure losses in the exhaust manifold, the exhaust pressure is
slightly higher than ambient. However, with a turbocharger the exhaust gases pass through the turbine
leading before being ejected to the ambient. Hence, the exhaust pressure is elevated. This shrinks the
pumping gain in the secondary loop.
Turbolag
There is a time lag for the pressure boost by the
turbocharger to kick-in after the engine starts. This
phenomenon is known as turbo lag.
Variable
valve timing
Fixed valve
timing
Engine RPM
Forced induction compresses intake air, maintaining higher air density across RPM. The ECU
regulates boost so torque remains nearly flat (“plateau”) across a wide range. Unlike the NA engines,
torque does not fall sharply at high RPM because boost compensates for natural efficiency losses.
Once the torque has reached the ECU’s target, the wastegate modulates the pressure boost by bleeding
off excess exhaust flow. So, the torque stays flat over a wide RPM range.
Torque characteristics – NA vs turbo/supercharged: Example
[Link]
Supercharged vs Turbocharged vs Naturally Aspirated engines
Naturally Supercharged Turbocharged
aspirated
Net power output Lower Higher Higher
Fuel injection MPFI/GDI GDI is preferred to avoid GDI is preferred to avoid
technique knocking knocking
Knocking tendency Lower Higher Higher
Peak cylinder P and T Lower Higher Higher
Cooling requirement Lower Higher Higher
Compression ratio Higher Lower to avoid knocking Lower to avoid knocking
Secondary loop in P-V Negative (work Positive (work gain) Marginally positive
diagram loss)
Volumetric efficiency 0.8-0.9 > 1.0 > 1.0
Torque curve Narrow peak Flat peak Flat peak
Thermal efficiency Lower than NA Higher than NA
Examples
The work output of the engine drops when it is taken to Leh, Ladakh; where the ambient conditions
are Pamb = 65 kPa, Tamb = 265 K. The intake manifold conditions are given by P 1 = unknown, T1 = 265
K after air has passed through the compressor and aftercooler.
Determine the degree of supercharging (P1/Pamb) needed to get back the same work output. The peak
temperature in the cycle is always maintained at 2300 K from a thermal safety consideration.
Assume, R = 0.287 kJ/kg.K, Cv = 0.718 kJ/kg.K.
Assume,
Air: Cp = 1.005 kJ/kg.K, = 1.4
Product gases: Cp = 1.2 kJ/kg.K, = 1.3