Cost Minimization in Process
Layout
• Objective: Minimize inter-departmental
material handling costs.
• Formula:
• Minimize Cost = Σ Σ Xij × Cij
• Where:
• n = total number of departments
• i, j = individual departments
Trip & Cost Matrices – Practical
Example
• Step 1: Trip Matrix (Xij)
• A→B: 30, A→C: 20
• B→A: 25, B→C: 15
• C→A: 10, C→B: 20
• Step 2: Cost Matrix (Cij per load)
• A↔B: 2, A↔C: 4, B↔C: 3
• Step 3: Total Cost Calculation