CBI THEORY
VINEET TIWARI
ISO 9001:2008
CONTENTS
OVERVIEW OF CBI
FUNCTION OF CBI
ARCHITUCTURE OF CBI
HARDWARE DESCRIPTION
INTERFACE WITH OTHER SYSTEM
SWITCHING ON AND RESTARTING
SYSTEM MAINTENANCE
TROUBLESHOOTING AND PRECAUTIONS
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OVERVIEW OF CBI
SYSTEM CONFIGURATION
Thisproduct comprises a processing frame called an
Object Controller (referred to as OC henceforth), a terminal
frame called an Ei Terminal (referred to as ET), and a
repeating block (CB).
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COMPUTER BASED
INTERLOCKING (CBI)
CBI receives route setting information and
point control from ATS or Visual Display Unit
(VDU) to control the aspect of ATP, shunting
signal and point machine .
Interlocking is performed by the micro-
processor to realize the safety functions.
CBI also has such functions as self-
checking,monitoring, and storing the fault
information.
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CONFIGURATION
The CBI system proposed in this project
consists of Object Controller (OC), Control
Box (CB),Power Box (PB), and VDU. This
Sub-system is installed at interlocking
stations and Depot.
For large station, each OC consists Master
and Slave configuration. Only one Master OC
is installed at one Interlocking station.
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FUNCTION OF CBI
Route control
Route Locking
Approach Locking
Point Locking
Aspect Control
Cancellation /Releasing of Route
Blocking / Un-Blocking of Signals
Blocking / Un-Blocking of Route
Maintenance Block Control and Release
Operation
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FUNCTION OF CBI
Blocking / Un-Blocking of Points
Point Self Normalization Inhibition
Manual Operation of Points
Cycle Setting & Un-setting
Fleet Mode Setting & Un-setting
Overrun blocking for Overlap section
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REALIZATION OF FAIL-
SAFE
The CBI equipment realizes fail-safe function adopting
the bus synchronous duplicated system
1) CPU-A and CPU-B are running with identical software.
2) The normal relay functions when operation of CPU-A
matches that of CPU-B.
3) The power for the output section is supplied at contact
point of the normal relay.
4) By using watchdog timer, Comparing circuit can detect
CPU failure if there are any failure.
Failure detection
If CBI (OC) own control output and indication input (feed
back) are different, OC can detectequipment failure
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OC(OBJECT CONTROLLER)
OC is a central equipment of CBI. It is set in the SER of
interlocking stations. It connects to CB to interface other
equipment. OC collects information about state of other
equipment as follows to interlock each other.
(1)SPARCS Train existing
(2)Axle Counter Train existing
(3)Signal (via CB) state of light
(4)Point (via CB and PB) state of position
(5)ESP (via CB) state of button
(6)PSD (via CB) state of Door
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OC is composed of 2 Logic Card Blocks, 2 IO Card
Blocks, IO Block (IN), IO Block (OUT), and 2 AC/DC.
One OC has 180 I/O port. Including 25% spare, if more
than 180 I/O port is necessary, additional OC will be
installed.
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HARDWARE DESCRIPTION
SYSTEM CONFIGURATION
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CHR
CHR is relay board
This card gets enable signal from ACEH Card
This enable signal is 24 DC Pulse which
energizes a relay of CHR which in turn
provides 24V DC to relay drivers in APOP
Board.
SYSTEM CONFIGURATION
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ACEH CARD
ACEH card is a processor card having NICE_LSI with
Fail safe checking circuits
On NICE_LSI; CPU-A, CPU-B , Bus Channel A & Bus
Channel B and Fail Safe Comparing circuit are installed.
CPU-A uses Bus Channel A and CPU-B uses Bus
Channel B. Fail Safe Comparing circuit check these two
channels for data matching.
The two CPUs have identical software
When output of both CPU matches it enables a relay in
CHR Card .
If data of both channels is not matched, Fail safe circuits
inhibit output signal to CHR relays
SYSTEM CONFIGURATION
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ACEH CARD
The relay of CHR Card drives APOP card relays to give
output command to wayside gears
This card also receives information about wayside gears
from API Card
ACEH Card receives information from other system like
SC,ATS through AMLAN Card
It also has 03 Ethernet ports for external interface
There is one ACEH card in Each system of CBI
SYSTEM CONFIGURATION
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AMLAN CARD
It transfers the information generated by the ACEH
module over NS-100MLAN and, at the same time,
receives and input information from NS-100MLAN to the
ACEH module.
The cycle of transmission/reception with NS-100MLAN is
200ms.
The operation of system (CBI) as boundary node or
general node is designated by DIP SW on AMLAN
SYSTEM CONFIGURATION
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APOP CARD
It is output card possesing relay drivers which drives
output relays in Output Block(RY 60 OUT) on being
enabled by CHR card
There are 03 cards in each System of CBI
This card is connected to data bus of both CPU -A and
CPU-B
SYSTEM CONFIGURATION
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API CARD
It is input card which collects information of wayside
gears from Input Block (RY 60 IN)
There are 03 cards in each System of CBI
This card is connected to data bus of both CPU -A and
CPU-B
SYSTEM CONFIGURATION
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24 V & 5V POWER TRAY
This block provide essential 24 V & 5 V DC power for
proper working of cards & operation of relays in Input /
Output Block
There are redundant power supplies for 24 V & 5V DC
SYSTEM CONFIGURATION
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CB
CB is a relay equipment of CBI. It is set in the SER of all
stations.
CB Card have relays which gives information from OC to
signal, point, ESP, and PSD by 24 V DC power"
These cards can manage 18 outputs & 10 inputs
CB Cards are installed in Extension Cubicle
Output voltage of OC is fixed. Relay circuit of CB is
necessary for Interface between OC and Field equipment.
CB has no logical circuit. It controls Power supply for each
equipment depends on OC control output.
CB consists double cutting circuit for “Green aspect” and
“Point machine control”. These 2 items are belong to safety
issue.
SYSTEM CONFIGURATION
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POWER-BOX
PB is power switch for point machines. Point machine
needs 3 phase AC380VAC /110 VDC to change the
position and the voltage is much higher than the voltage
other equipment use.
Therefor PB is composed of 1 electromagnetic contactor
to control high voltage
SYSTEM CONFIGURATION
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VDU
VDU comprises a personal computer. Normally route
setting and point control are performed by ATS.
However, in case of ATS fault, VDU is used to set routes
and turn Points etc.
The personal computer outputs such information as
route setting and Points to field equipment. It inputs such
information as track occupation information, signal
aspect information and fault information. These data are
transmitted via Ethernet.
Architecture is same as ATS console.
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REAR SIDE CARDS
SUB–ACE1 & 2 (This card is provided on
backside of Logic Block)
SUB-AMOPT
This card is provided on backside of
Logic Block
This card provide optical interface ports
for interconnection of CBI to SC or another
CBI
SYSTEM CONFIGURATION
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CBI-SC INTERFACE
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CBI-SC INTERFACE
Interface between CBI and SC is consisted
by safety communication network and this
networks is based on NS’s original protocol.
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NS-100M LAN
BOUNDARY NODE
There is one Boundary Node in the network. CBI of depot is
selected to Boundary Node. Boundary Node transmits
Transmission Frame every 200ms. This node should exist
one at one loop network in order to turn the loop. If loop
network has failure, Boundary node is not necessary.
Because, if the loop is broken, the boundary node does not
need to turn the loop is eliminated. If Boundary Node is
failure, the network does normally without Boundary Node
becauseNS-100M LAN is no longer loop network.
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NS-100M LAN
GENERAL NODE
General Node is all Nodes except Boundary Node. General
Node relays Transmission Frame received from the adjacent
node to the adjacent node on the opposite side. In case that
the adjacent node fails, relay processing does not work
because General node can not receive the transmission
frame from the adjacent node. If a transmission frame cannot
be received from an adjacent node within 200 ms, General
node generates a Transmission frame and transmits the
frame to the other adjacent [Link] this processing,
even if a node failure occurs in NS-100M LAN, the
transmission frame is transmitted.
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NS-100M LAN
NS-100M LAN has two lines which are L Line
and R Line. L Line and R Line are duplex line as
redundancy network. L Line transmits the data at
left rotation. R Line transmits the data at right
rotation. Each equipment which called “ACEH” is
connected in each Node. Each ACEH transmits
the data by using NS-100M LAN. ACEH does
not recognize which one is a Boundary Node or
a General Node.
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CBI-AXLE COUNTER
INTERFACE
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CBI-FIELD EQUIPMENT
INTERFACE
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CBI-FIELD EQUIPMENT
INTERFACE
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CBI-FIELD EQUIPMENT
INTERFACE
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STARTING AND
TERMINATING THE
EQUIPMENT
STARTING THE EQUIPMENT
Start the system in the order of checking the components,
checking the connection devices, turning on the power
supply, and checking the startup.
When NFB is set to ON, the operation starts and the
equipment is set to the proper working condition after about
20 seconds. The fan that is attached to the power supply
starts running.
(There is no input sequence restriction for NFB of sys.1 and sys. 2)
Use the LED of CHR Card for checking the startup.
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STARTING AND
TERMINATING THE
EQUIPMENT
TERMINATION
Terminate the system in the order of turning off the power
supply and checking the termination.
The operation stops when NFB is set to OFF.
Use the LED of CHR Card for checking the termination.
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Thank You
for
Giving me an opportunity
for sharing my views
ISO 9001:2008