Engine Cycles

Engine Cycles
 Air Standard Cycles
 Otto Cycle
 Real Air-Fuel Engine Cycles
 SI Engine At Part Throttle
 Exhaust Process
 Diesel Cycle
 Dual Cycle
 Comparison of Otto, Diesel & Dual Cycles
 Two Stroke Cycles
3.3 REAL AIR-FUEL ENGINE CYCLES

The actual cycle experienced by an internal combustion engine is

not, in the true sense, a thermodynamic cycle. An ideal air-
standard thermodynamic cycle occurs on a closed system of
constant composition.
This is not what actually happens in an IC engine, and for this
reason air-standard analysis gives, at best, only approximations
to actual conditions and outputs.
Major differences include:

1 Real engines operate on an open cycle with changing

composition. Not only does the inlet gas composition differ from

what exits, but often the mass flow rate is not the same.

Those engines which add fuel into the cylinders after air

induction is complete (CI engines and some SI engines) change

the amount of mass in the gas composition part way through the

cycle. There is a greater gaseous mass exiting the engine in the

exhaust than what entered in the induction process. This can be

on the order of several percent.

 Other engines carry liquid fuel droplets with the inlet air which

are idealized as part of the gaseous mass in air-standard analysis. During

combustion, total mass remains about the

same but molar quantity changes. Finally, there is a loss of mass

during the cycle due to crevice flow and blowby past the pistons.

Most of crevice flow is a temporary loss of mass from the cylinder,

but because it is greatest at the start of the power stroke, some output

work is lost during expansion.

Blowby can decrease the amount of mass in the cylinders by as

much as 1% during compression and combustion.

2 Air-standard analysis treats the fluid flow through the entire
engine as air and approximates air as an ideal gas. In a real
engine inlet flow may be all air, or it may be air mixed with up to
7% fuel, either gaseous or as liquid droplets, or both.
During combustion the composition is then changed to a gas

mixture of mostly CO2, H2O, and N2, with lesser amounts of

CO and hydrocarbon vapor.

In CI engines there will also be solid carbon particles in the
combustion products gas mixture. Approximating exhaust
products as air simplifies analysis but introduces some error
 Even if all fluid in an engine cycle were air, some error would
be introduced by assuming it to be an ideal gas with constant
specific heats in air-standard analysis.
At the low pressures of inlet and exhaust, air can accurately be
treated as an ideal gas, but at the higher pressures during
combustion, air will deviate from ideal gas behavior.
A more serious error is introduced by assuming constant specific
heats for the analysis.
Specific heats of a gas have a fairly strong dependency on

temperature and can vary as much as 30% in the temperature

range of an engine. (for air,

• cp = 1.004 kJ/kg-K at 300 K

• cp = 1.292 kJ/kg-K at 3000 K

3. There are heat losses during the cycle of a real engine which
are neglected in air-standard analysis. Heat loss during combustion
lowers actual peak temperature and pressure. The actual power
stroke, therefore, starts at a lower pressure, and work output during
expansion is decreased.
Heat transfer continues during expansion, and this lowers
the temperature and pressure below the ideal isentropic process
towards the end of the power stroke.
The result of heat transfer is a lower indicated thermal efficiency
than predicted by air-standard analysis. Heat transfer is also
present during compression, which deviates the process from
isentropic.
 However, this is less than during the expansion stroke due
to the lower temperatures at this time.

4. Combustion requires a short but finite time to occur, and heat

addition is not instantaneous at TDC, as approximated in an Otto
cycle. A fast but finite flame speed is desirable in an engine.
This results in a finite rate of pressure rise in the cylinders, a
steady force increase on the piston face, and a smooth engine cycle.
Because of the finite time required, combustion is started
before TDC and ends after IDC, not at constant volume as in air-
standard analysis lost at the start of the expansion stroke ( see Fig. 2-
6).
 By starting combustion bTDC, cylinder pressure
increases late in the compression stroke, requiring greater negative
work in that stroke.
Because combustion is not completed until aTDC, some
power is another loss in the combustion process of an actual engine
occurs because combustion efficiency is less than 100%.
This happens because of less than perfect mixing, local
variations in temperature and air-fuel due to turbulence, flame
quenching, etc. SI engines will generally have a combustion
efficiency of about 95%, while CI engines are generally about 98%
efficient.
5. The blowdown process requires a finite real time and a
finite cycle time, and does not occur at constant volume as in air-
standard analysis.
For this reason, the exhaust valve must open 40° to 60°
bBDC, and output work at the latter end of expansion is lost.
6. In an actual engine, the intake valve is not closed until after
bottom-dead center at the end of the intake stroke. Because of the
flow restriction of the valve, air is still entering the cylinder at BDC,
and volumetric efficiency would be lower if the valve closed here.
Because of this, however, actual compression does not start
at BDC but only after the inlet valve closes. With ignition then
occurring before top dead-center, temperature and pressure rise before
combustion is less than predicted by air-standard analysis.
7. Engine valves require a finite time to actuate. Ideally, valves
would open and close instantaneously, but this is not possible when
using a camshaft.
Cam profiles must allow for smooth interaction with the cam
follower, and this results in fast but finite valve actuation. To assure
that the intake valve is fully open at the start of the induction stroke,
it must start to open before TDC.
Likewise, the exhaust valve must remain fully open until the
end of the exhaust stroke, with final closure occurring after TDC.
The resulting valve overlap period causes a deviation from the ideal
cycle.
 Because of these differences which real air-fuel cycles
have from the ideal cycles, results from air-standard analysis
will have errors and will deviate from actual conditions.
Interestingly, however, the errors are not great, and
property values of temperature and pressure are very representative
of actual engine values, depending on the geometry and operating
conditions of the real engine.
By changing operating variables such as inlet temp and/or pressure,
compression ratio, peak temp, etc., in Otto cycle analysis, good
approximations can be obtained for output changes that will occur
in a real engine as these variables are [Link] approximation
of power output, thermal. efficiency, and mep can be expected.
 Indicated thermal efficiency of a real four-stroke SI
engine is always somewhat less than what air-standard Otto
cycle analysis predicts. This is caused by the heat losses,.
friction, ignition timing, valve timing, finite time of combustion
and blowdown,and deviation from ideal gas behavior of the real
engine.
Reference shows that over a large range of operating variables the
indicated thermal efficiency of an actual SI four-stroke cycle engine
can be approximated by;

(nt)actual = 0.85 (nt)OTTO ( 3-32)

This will be correct to within a few percent for large ranges of
air-fuel equivalence ratio, ignition timing, engine speed,
compression ratio, inlet pressure, exhaust pressure, and valve
timing.
 3-4 SI ENGINE CYCLE AT PART THROTTLE
When a 4-stroke cycle SI engine is run at less than WOT
conditions, air-fuel input is reduced by partially closing the
throttle in the intake system. This creates a flow restriction and
consequent pressure drop in the in coming air.
Fuel input is then also reduced to match the reduction of
air. Lower pressure in the intake manifold during the intake stroke
and the resulting lower pressure in the cylinder at the start of the
compression stroke are shown in Fig. 3-4. Although the air
experiences an expansion cooling because of the pressure drop across
throttle valve, temp of the air entering the cylinders is about same as
at WOT because it first flows through the hot intake manifold.
Although the air experiences an expansion cooling because of the
pressure drop across throttle valve, temperature of the air
entering the cylinders is about the same as at WOT because it
first flows through the hot intake manifold.
Fig 3-4: Four Stroke air standard Otto cycle, 6-6a-1-2-3-4-5-6,
for SI engine operating at part throttle
 Figure 3-4 shows that the net indicated work for the Otto
cycle engine will be less at part throttle than at WOT. The upper
loop of the cycle made up of the compression and power strokes
represents positive work output, while the lower loop consisting of
the exhaust and intake strokes is negative work absorbed off the
rotating crankshaft.
The more closed the throttle position, the lower will be the
pressure during the intake stroke and the greater the negative
pump work.
Two main factors contribute to the reduced net work at
part-throttle operation.
 The lower pressure at the start of compression results in
lower pressures throughout the rest of the cycle except for the
exhaust stroke. This lowers mep and net work.
In addition, when less air is ingested into the cylinders
during intake because of this lower pressure, fuel input by
injectors or carburetor is also proportionally reduced.
 This results in less thermal energy from combustion in the
cylinders and less resulting work out.
It should be noted that although Qin is reduced, the temperature
rise in process 2-3 in Fig. 3-4 is about the same.
This is because the mass of fuel and the mass of air being
heated are both reduced by an equal proportion.
 If an engine is equipped with a supercharger or
turbocharger the air-standard cycle is shown in Fig. 3-5, with
intake pressure higher than atmospheric pressure.
This results in more air and fuel in the combustion
chamber during the cycle, and the resulting net indicated work is
increased.
Higher intake pressure increases all pressures though the cycle,
and increased air and fuel give greater Qin in process2-3.
When air is compressed to a higher pressure by a
supercharger or turbocharger, the temperature is also increased due
to compressive heating.
 This would increase air temperature at the start of the
compression stroke, which in turn raises all temperatures in the
remaining cycle.
This can cause self-ignition and knocking problems in the
latter part of compression or during combustion. For this reason,
engine compressors can be equipped with an after cooler to again
lower the compressed incoming air temperature.
Aftercoolers are heat exchangers which often use outside
air as the cooling fluid. In principle, aftercoolers are desirable, but
cost and space limitations often make them impractical on automobile
engines.
 Instead, engines equipped with a supercharger or turbocharger
will usually have a lower compression ratio to reduce knocking
problems.
When an engine is operated at WOT, it can be assumed that
the air pressure in the intake manifold is Po = one atmosphere. At
part throttle the partially closed butterfly valve creates a flow
restriction, resulting in a lower inlet pressure Pi in the intake
manifold (point 6a in Fig. 3-4).
Work done during the intake stroke is, therefore,
3-5 EXHAUST PROCESS
The exhaust process consists of two steps: blowdown & exhaust
stroke. When the exhaust valve opens near the end of the expansion
stroke (point 4 in Fig. 3-6), the high-temperature gases are suddenly
subjected to a pressure decrease as the resulting blowdown occurs.
A large % of the gases leaves the combustion chamber during
this blowdown process, driven by the pressure differential across
the open exhaust valve.
When the pressure across the exhaust valve is finally equalized, the
cylinder is still filled with exhaust gases at the exhaust manifold
pressure of about one atmosphere
. These gases are then pushed out of cylinder through the still open
exhaust valve by the piston as it travels from BDC to TDC during the
exhaust [Link] of the exhaust gases is cooled by expansion
cooling when the pressure is suddenly reduced during blowdown.
Although this expansion is not reversible, the ideal gas
isentropic relationship between pressure and temp serves as a good
model to approximate exhaust temperature T7 in the hypothetical
process 4-7 of Fig. 3-6.
T7 = T4(P7/P4) (k-l)/k = T3(P7/P3)(k-l)/k (3-37)
= T4(Pex/P4) (k-l)/k = T4(Po/P4)(k-l)/k
where: P7 = Pex = Po
• Pex = exhaust pressure, which generally can be considered equal to surrounding pressure
T7 = T4(P7/P4) (k-l)/k = T3(P7/P3)(k-l)/k (3-37)
= T4(Pex/P4) (k-l)/k = T4(Po/P4)(k-l)/k
where: P7 = Pex = Po
• Pex = exhaust pressure, which generally can be considered equal to
surrounding pressure
 Gas leaving the combustion chamber during the blowdown
process will also have kinetic energy due to high velocity flow
through the exhaust valve.
This kinetic energy will very quickly be dissipated in the
exhaust manifold, and there will be a subsequent rise in enthalpy
and temperature.
The first elements of gas leaving the combustion
chamber will have the highest velocity and will therefore reach
the highest temp when this velocity is dissipated (point 7a in Fig.
3-6). Each subsequent element of gas will have less velocity and
will thus experience less temperature rise (points 7b, 7c, etc.).
 The last elements of gas leaving the combustion chamber
during blowdown and the gas pushed out during the exhaust stroke
will have relatively low kinetic energy and will have a temperature
very close to T7.
Choked flow (sonic velocity) will be experienced across the
exhaust valve at the start of blowdown, and this determines the
resulting gas velocity and kinetic energy.
If possible, it is desirable to mount the turbine of a
turbocharger very close to the exhaust manifold. This is done
so that exhaust kinetic energy can be utilized in the turbine.
 The state of the exhaust gas during the exhaust stroke is best
approximated by a pressure of one atmosphere, a temp of T7 given in
Eq. (3-37), and a specific volume shown at point 7 in Fig. 3-6.
It will be noted that this is inconsistent with Fig.3-6 for the exhaust
stroke process 5-6. The figure would suggest that the specific volume
v changes during process 5-6.
This inconsistency occurs because Fig. 3-6 uses a closed
system model to represent an open system process, the exhaust
stroke. Also, it should be noted that point 7 is a hypothetical state and
corresponds to no actual physical piston position.
At the end of the exhaust stroke, there is still a residual of exhaust
gas trapped in the clearance volume of the cylinder. This exhaust
residual gets mixed with the new incoming charge of air and fuel
and is carried into the new cycle. Exhaust residual is defined as:

Xr = mex/mm (3-38)

where mex is the mass of exhaust gas carried into the next cycle
and mm is the mass of gas mixture within the cylinder for the
entire cycle.
 Values of exhaust residual range from 3% to 7% at full load,
increasing to as much as 20% at part-throttle light loads.
CI engines generally have less exhaust residual because their
higher compression ratios give them smaller relative clearance
volumes.
In addition to clearance volume, the amount of exhaust
residual is affected by the location of the valves and the amount of
valve overlap.
3-6 DIESEL CYCLE
Early CI engines injected fuel into the combustion chamber very
late in the compression stroke, resulted indicator diagram shown in
Fig. 3-7.
Due to ignition delay and the finite time required to inject
the fuel, combustion lasted into the expansion stroke. This kept the
pressure at peak levels well past TDC. This combustion process is
best approximated as a constant-pressure heat input in an air-
standard cycle, resulting in the Diesel cycle shown in Fig. 3-8.
The rest of the cycle is similar to the air-standard Otto cycle. The
diesel cycle is sometimes called a Constant Pressure cycle.
rc = r v
cutoff ratio (β) or load ratio(α)
1. cutoff ratio (β) or load ratio(α)
2. rc = r v
It is found that the diesel cycle efficiency is less than the Otto cycle
efficiency for same compression ratio. OR
Thermal efficiency of the Otto cycle would be greater than
the thermal efficiency of the Diesel cycle for a given compression
ratio.
This mean that Constt-volume combustion is more efficient than
constt-pressure combustion.
However, it must be remembered that CI engines operate with
much higher compression ratios than SI engines (12 to 24 versus 8 to
11) and thus have higher thermal efficiencies.
3-7 DUAL CYCLE

If Eqs. (3-31) and (3-73) are compared, it can be seen that to

have the best of both worlds, an engine ideally would be compression
ignition but would operate on the Otto cycle.
Compression ignition would operate on the more efficient
higher compression ratios, while constant-volume combustion of the
Otto cycle would give higher efficiency for a given compression
ratio.
 The modern high-speed CI engine accomplishes this in part
by a simple operating change from early diesel engines. Instead of
injecting the fuel late in the compression stroke near TDC, as was
done in early engines, modern CI engines start to inject the fuel
much earlier in the cycle, somewhere around 20° b TDC.
The first fuel then ignites late in the compression stroke,
and some of the combustion occurs almost at constant volume at
TDC, much like the Otto cycle. A typical indicator diagram for a
modern CI engine is shown in Fig. 3-9.
Peak pressure still remains high into the expansion stroke due
to the finite time required to inject the fuel.
 The last of the fuel is still being injected at TDC, and
combustion of this fuel keeps the pressure high into the expansion
stroke. The resulting cycle shown in Fig. 3-9 is a cross between an SI
engine cycle and the early CI cycles.
The air-standard cycle used to
analyze this modern CI engine cycle is
called a Dual cycle, or sometimes a
Limited Pressure cycle (Fig. 3-10).
It is a dual cycle because the heat input process of
combustion can best be approximated by a dual process of constant
volume followed by constant pressure. It can also be considered a
modified Otto cycle with a limited upper pressure.
The analysis of an air-standard Dual cycle is the same as that of the
Diesel cycle except for the heat input process (combustion) 2-x-3.
3-8 COMPARISON OF OTTO, DIESEL, AND DUAL CYCLES

Figure 3-11 compares Otto, Diesel, and Dual cycles with the same
inlet conditions and the same compression ratios. The thermal
efficiency of each cycle can be written as:

= 1- |q out | / |q in|
The area under the process lines on T-s coordinates is equal to the
heat transfer, so in Fig. 3-11(b) the thermal efficiencies can be
compared. For each cycle, qout is the same (process 4-1). qin of each
cycle is different, and using Fig. 3-11(b) and Eq.
(3-90) it is found for these conditions:

> > (3-91)

OTTO DUAL DIESEL
 However, this is not the best way to compare these three
cycles, because they do not operate on the same compression ratio.
Compression ignition engines that operate on the Dual cycle or
Diesel cycle have much higher compression ratios than do spark
ignition engines operating on the Otto cycle.
A more realistic way to compare these three cycles would be
to have the same peak pressure-an actual design limitation in
engines. This is done in Fig. 3-12. When this figure is compared with
Eq. (3-90), it is found:
> > (3-92)
DIESEL DUAL OTTO
Comparing the ideas of Eqs. (3-91) and (3-92) would suggest that
the most efficient engine would have combustion as close as
possible to constant volume but would be compression ignition
and operate at the higher compression ratios which that
requires.
This is an area where more research and development is
needed.
The best way to calculate the
cycle efficiency is find the
temp. around the cycle.
To do this specify the cutoff
ratio (β) or load ratio(α)