ON THE JOB TRAINING
THE BOTTLE
PACKER
UNPACKER
NGUYEN QUOC CUONG
ON THE JOB TRAINING
I. General Information
Purpose
Technical Data
Program
II. Description Parts
Packer Blitzpac
FCW
Touch Screen
III. Working Process
Principle of packer
Operation procedure
Change over
Trouble shooting
V. Safety.
Safety
VI. Cleaning
ON THE JOB TRAINING
Purpose of Packer:
To pick-up bottles from bottles conveyor to crates.
ON THE JOB TRAINING
Technical Data
Machine type Packing Machine E45T1
Manufacturer Krones Blitzpac (Germany)
Main Power Electric 3x400V 50 Hz ~14 KW
Pneumatic 5-6 bar
Weight ~4800kg
Noise level =< 85dB
Useful load max 180kg (with Gripper ???)
ON THE JOB TRAINING
Programe of Robot
Program 1 : Type of product: Plastic case of 24 bottles
Product: 330 ml glass bottle (Tiger Pint/Heineken)
Processing mode: 7 crates
Capacity: 60000 bottle/h => 2500pack/h
Program 2 : Type of product: Plastic case of 12 bottles
Product: 640 ml glass bottle (Tiger Quart)
Processing mode: 7 crates
Capacity: 40800 bottle/h => 3400pack/h
Program 3 : Type of product: Plastic case of 20 bottles
Product: 450 ml glass bottle (Bivina)
Processing mode: 6 crates
Capacity: 51000 bottle/h => 2550pack/h
ON THE JOB TRAINING
I. General Information
Purpose
Technical Data
Program
II. Description Parts
Packer Blitzpac
FCW
Touch Screen
III. Working Process
Principle of packer
Operation procedure
Change over
Trouble shooting
V. Safety.
Safety
ON THE JOB TRAINING
Packer Blitzpac
ON THE JOB TRAINING
Packer Blitzpac
ON THE JOB TRAINING
Gripper Bell
Air is fed. The collar clamp the bottle.
ON THE JOB TRAINING
ON THE JOB TRAINING
I. General Information
Purpose
Technical Data
Program
II. Description Parts
Packer Blitzpac
FCW
Touch Screen
III. Working Process
Principle of packer
Operation procedure
Change over
Trouble shooting
V. Safety.
Safety
ON THE JOB TRAINING
Principle of Packer
Empty crates are conveyed to crates track
ON THE JOB TRAINING
Principle of Packer
Full bottles are conveyed
to Bottle table
ON THE JOB TRAINING
Principle of Packer
ON THE JOB TRAINING
Principle of Packer
ON THE JOB TRAINING
Principle of Packer
FCW
ON THE JOB TRAINING
Operation
Start-up Procedure
Open air supply valve. Pressure = 5 - 6 bar
ON THE JOB TRAINING
Operation
Start-up Procedure
Open air valve of gripper head. Pressure = 1.8 bar
ON THE JOB TRAINING
Operation
Start-up Procedure
On Packer Control Panel
Release EMERGENCY
STOP button
Press RESET GENERAL
button to reset fault
ON THE JOB TRAINING
Operation
Start-up Procedure
On Packer Control Panel
Check bottle program of
Packer base on Packaging
schedule
Reset machine and counter
Press AUTO button to select
Automatic operating mode
Press ON Button to start
machine
ON THE JOB TRAINING
Operation
During operation Procedure
Check:
Eliminate malfunctions on control panel
Bottles corrected position in crates
Crate flow on infeed and discharge conveyors
Bottle flow at infeed
Air supply pressure (5-6 bar)
Air pressure of gripper bell (max: 1.8 bar)
All movements of machine
Conveyor lubricating auto
ON THE JOB TRAINING
Operation
Closed down Procedure
Clear full bottles:
Open Function Machine
press “EMPTY MACHINE”
Push rest bottles on dead
plate to bottle table
Using manual mode to
clear the bottle table
ON THE JOB TRAINING
Operation
Closed down Procedure
Clear empty crates:
Open Function Machine press
“CASE RUN THROUGH”
Press OFF button when all
empty crates are clear
ON THE JOB TRAINING
Change over
Packer
ON THE JOB TRAINING
Change over
Program
Turn off machine by pressing OFF button two times
Press to the Type select button
Choosing the programmer follow the Packaging schedule
ON THE JOB TRAINING
Change over
Program
Press to Load and OK button
ON THE JOB TRAINING
Trouble shooting
Packer
Message Help
Leading frame contacted infeed Using manual mode to raise the centering frame and
side correct crates position, then auto machine
Leading frame contacted Using manual mode to raise the centering frame and
discharge side correct crates position, then auto machine
Operation stop hoist contacted A bottle fall down on the bottle table
in front
Operation stop hoist contacted A bottle fall down on the bottle table
in front
ON THE JOB TRAINING
Safety
EMERGENCY STOP BUTTON
on the operator console, adjacent to
the machine and danger areas
Safety light barriers are installed
on the machine framework and
entrances to the danger area to
control possible access to the
working parts of the machine whilst
it is running. Effective in the same
way as the EMERGENCYSTOP