Chapter 8 - Forecasting
Operations Management
by
R. Dan Reid & Nada R. Sanders
4th Edition © Wiley 2010
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Principles of Forecasting
Many types of forecasting models that
differ in complexity and amount of
data & way they generate forecasts:
1. Forecasts are rarely perfect
2. Forecasts are more accurate for
grouped data than for individual
items
3. Forecast are more accurate for
shorter than longer time periods
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Types of Forecasting
Methods
Decide what needs to be forecast
Level of detail, units of analysis & time
horizon required
Evaluate and analyze appropriate data
Identify needed data & whether it’s
available
Select and test the forecasting model
Cost, ease of use & accuracy
Generate the forecast
Monitor forecast accuracy over time
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Types of Forecasting
Methods
Forecasting methods are classified
into two groups:
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Types of Forecasting
Models
Qualitative methods – judgmental
methods
Forecasts generated subjectively by
the forecaster
Educated guesses
Quantitative methods – based on
mathematical modeling:
Forecasts generated through
mathematical modeling
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Qualitative Methods
Type Characteristics Strengths Weaknesses
Executive A group of managers Good for strategic or One person's opinion
opinion meet & come up with new-product can dominate the
a forecast forecasting forecast
Market Uses surveys & Good determinant of It can be difficult to
research interviews to identify customer preferences develop a good
customer preferences questionnaire
Delphi Seeks to develop a Excellent for Time consuming to
method consensus among a forecasting long-term develop
group of experts product demand,
technological
changes, and
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Quantitative Methods
Time Series Models:
Assumes information needed to generate a
forecast is contained in a time series of data
Assumes the future will follow same patterns
as the past
Causal Models or Associative Models
Explores cause-and-effect relationships
Uses leading indicators to predict the future
Housing starts and appliance sales
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Time Series Models
Forecaster looks for data patterns as
Data = historic pattern + random variation
Historic pattern to be forecasted:
Level (long-term average) – data fluctuates around a
constant mean
Trend – data exhibits an increasing or decreasing pattern
Seasonality – any pattern that regularly repeats itself
and is of a constant length
Cycle – patterns created by economic fluctuations
Random Variation cannot be predicted
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Time Series Patterns
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Time Series Models
Naive: Ft 1 At
The forecast is equal to the actual value observed
during the last period – good for level patterns
Simple Mean: Ft 1 A t / n
The average of all available data - good for level
patterns
A t / n
Moving Average:F t 1
The average value over a set time period
(e.g.: the last four weeks)
Each new forecast drops the oldest data point &
adds a new observation
More responsive to a trend but still lags behind
actual data
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Time Series Models con’t
Weighted Moving Average: Ft 1 C t A t
All weights must add to 100% or 1.00
e.g. Ct .5, Ct-1 .3, Ct-2 .2 (weights add to 1.0)
Allows emphasizing one period over others; above
indicates more weight on recent data (Ct=.5)
Differs from the simple moving average that
weighs all periods equally - more responsive to
trends
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Time Series Models con’t
Exponential Smoothing: F αA 1 α F
t 1 t t
Most frequently used time series method because
of ease of use and minimal amount of data
needed
Need just three pieces of data to start:
Last period’s forecast (Ft)
Last periods actual value (At)
Select value of smoothing coefficient, ,between 0 and
1.0
If no last period forecast is available, average
the last few periods or use naive method
Higher values (e.g. .7 or .8) may place too
much weight on last©period’s
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random variation 12
Time Series Problem
Determine forecast for Period Actual
periods 7 & 8 1 300
2-period moving average 2 315
4-period moving average
3 290
2-period weighted moving
4 345
average with t-1 weighted
0.6 and t-2 weighted 0.4 5 320
Exponential smoothing 6 360
with alpha=0.2 and the 7 375
period 6 forecast being 375 8
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Time Series Problem
Solution
Period Actual 2-Period 4-Period [Link]. Expon. Smooth.
1 300
2 315
3 290
4 345
5 320
6 360
7 375 340.0 328.8 344.0 372.0
8 367.5 350.0 369.0 372.6
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Causal Models
Often, leading indicators can help to predict
changes in future demand e.g. housing starts
Causal models establish a cause-and-effect
relationship between independent and
dependent variables
A common tool of causal modeling is linear
regression: Y a bx
Additional related variables may require
multiple regression modeling
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Linear Regression
Identify dependent (y)
and independent (x)
b
XY X Y variables
X 2 X X Solve for the slope of the
lineb XY n X Y
2
X 2
nX
Solve for the y intercept
a Y b X
Develop your equation for
the trend line
Y=a + bX
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Linear Regression Problem: A maker of golf shirts has
been tracking the relationship between sales and
advertising dollars. Use linear regression to find out what
sales might be if the company invested $53,000 in
advertising next year.
Sales $ Adv.$ b
XY n XY
XY X^ Y^2 2
(Y) (X) 2 X nX 2
1 130 32 4160 230 16,90 28202 447.25147.25
4 0 b 1.15
9253 447.25
2
2 151 52 7852 270 22,80 a Y b X 147.25 1.1547.25
4 1
a 92.9
3 150 50 7500 250 22,50 Y a bX 92.9 1.15X
0 0 Y 92.9 1.1553 153.85
4 158 55 8690 302 24964
5
5 153.8 53
5
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Tot 589 189 2820 925 87165
Correlation Coefficient
How Good is the Fit?
Correlation coefficient (r) measures the direction and strength of
the linear relationship between two variables. The closer the r value
is to 1.0 the better the regression line fits the data points.
n XY X Y
r
X X * n Y Y
2 2
2 2
n
428,202 189589
r 2
.982
4(9253) - (189) * 487,165 589
2
r 2 .982 .964
2
2
Coefficient of determination r ( ) measures the amount of variation
in the dependent
2
variable about its mean that is explained by the
regressionr line. Values of ( ) close to 1.0 are desirable.
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Multiple Regression
An extension of linear regression
but:
Multiple regression develops a
relationship between a dependent
variable and multiple independent
variables. The general formula is:
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Measuring Forecast Error
Forecasts are never perfect
Need to know how much we should
rely on our chosen forecasting
method
Measuring forecast error:
E t A t Ft
Note that over-forecasts = negative
errors and under-forecasts =
positive errors
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Measuring Forecasting Accuracy
Mean Absolute Deviation MAD
actual forecast
(MAD) n
measures the total error in a
forecast without regard to sign
Cumulative Forecast Error CFE actual forecast
(CFE)
Measures any bias in the forecast
actual - forecast 2
MSE
n
Mean Square Error (MSE)
Penalizes larger errors CFE
TS
MAD
Tracking Signal
Measures if your model is working
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Accuracy & Tracking Signal Problem: A company is
comparing the accuracy of two forecasting methods. Forecasts
using both methods are shown below along with the actual values
for January through May. The company also uses a tracking signal
with ±4 limits to decide when a forecast should be reviewed.
Which forecasting method is best?
Method A Method B
Month Actu F’cas Error Cum. Trackin F’cas Error Cum. Tracking
al t Error g t Error Signal
sales Signal
Jan. 30 28 2 2 2 27 2 2 1
Feb. 26 25 1 3 3 25 1 3 1.5
Marc 32 32 0 3 3 29 3 6 3
h
April 29 30 -1 2 2 27 2 8 4
May 31 30 1 3 3 29 2 10 5
MAD 1 2
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MSE 1.4 4.4
Forecasting Software
Spreadsheets
Microsoft Excel, Quattro Pro, Lotus 1-2-3
Limited statistical analysis of forecast data
Statistical packages
SPSS, SAS, NCSS, Minitab
Forecasting plus statistical and graphics
Specialty forecasting packages
Forecast Master, Forecast Pro, Autobox, SCA
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Forecasting Across the
Organization
Forecasting is critical to management of
all organizational functional areas
Marketing relies on forecasting to predict
demand and future sales
Finance forecasts stock prices, financial
performance, capital investment needs..
Information systems provides ability to share
databases and information
Human resources forecasts future hiring
requirements
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