Fuel Injection training YA; Apa yang telah ditunjukan
the doctor tahun ini!!
Dia dengan nyata telah mengembangkan
Sesuatu Keberhasilan
Fuel Injection training
Mari kita berharap the doctor juga dapat
Mengembangkan sistem FI
Troubleshooting
Fungsi ECU mode
1. Normal mode : Lampu Indikator peringatan mesin
menyala /
berkedip-kedip.
2. Diagnostic mode : Hanya mekanik terlatih yang
memeriksa:
• Kode kerusakan
• Angkan Sensor
• Kerja Actuator
Gunakan
Service Manual
untuk lebih terperinci
Troubleshooting
Turn signal indicator
Neutral indicator Hi-beam indicator
Speed meter Tachometer
Odo meter
Trip meter Fuel meter
Water temperature
warning indicator
FI warning indicator
Troubleshooting
Prosedur Basic troubleshooting FI system
Ada dua kemungkinan:
1. Tidak ada kode kerusakan pada panel meter.
2. Kode kerusakan muncul pada panel meter.
1. Tidak muncul kode kerusakan pada panel
meter
Apabila tidak ada kode kerusakan pada panel instrumen,
lanjutkan dengan menggunakan Informasi troubleshoot pada
buku Service Manual Bab FI SYSTEM.
Langkah-langklah yang harus dilakukan apabila kode kerusakan
NO :
1. Ikuti prosedur pada “Diagram Troubleshooting”
2. Periksa cara kerja sensors dan actuators pada “Diagnostic
mode” Penyebab kerusakan adalah pada sensor atau
actuator:
2.a. “Diagnostic mode table”: Periksa tindakan yang harus
diambil.
2.b. “Detail Troubleshooting”: Ikuti prosedur cara menangani.
(bila diperlukan)
2.c. “Diagram Troubleshooting”: Periksa dan Perbaiki.
1. Tidak muncul kode kerusakan pada panel
meter
1. “Diagram Troubleshooting”: Ikuti
prosedur
YES NO
Ganti YBR
1. Tidak muncul kode kerusakan pada panel
meter
2. Periksa cara kerja sensors dan actuators dengan
“Diagnostic mode”
YES NO
NO
1. Tidak muncul kode kerusakan pada panel
meter
2.a. “Diagnostic mode table”: Check the action to be taken
1. Tidak muncul kode kerusakan pada panel
meter
2.b. “Troubleshooting detail”: Follow countermeasure procedure
1. Tidak muncul kode kerusakan pada panel
meter
2.c. “Troubleshooting chart”: Check and
repair
YES NO
NO
NG
1. Tidak muncul kode kerusakan pada panel
meter
2.c. “Troubleshooting chart”: Check and
repair
YES NO
NO
NO
NO
NO
OK
1. Tidak muncul kode kerusakan pada panel
meter
If there is no failure code on the Instrumental Panel, then use
the troubleshoot information in the Service Manual, Chapter FI
SYSTEM
Steps to be taken if no failure code:
1. Follow procedure in the “Troubleshooting chart”
2. Check operation sensors and actuators in “Diagnostic mode”
Failure cause is sensor or actuator:
2.a. “Diagnostic mode table”: Check the action to be
taken
2.b. “Troubleshooting detail”: Follow countermeasure
procedure (if available)
2.c.
Failure “Troubleshooting
cause is NOT sensorchart”: Check and repair
or actuator:
Malfunction engine: check and repair inner parts of
engine (chapter 5)
1. Tidak muncul kode kerusakan pada panel
meter
Malfunction engine: check and repair inner parts of engine
(chapter 5 of SM)
YES NO
NO
OK
1. Tidak muncul kode kerusakan pada panel
meter
Malfunction engine: check and repair inner parts of engine
(chapter 5 of SM)
Chapter
troubleshooting
the engine
1. Tidak muncul kode kerusakan pada panel
meter
Malfunction engine: check and repair inner parts of engine
(chapter 5 of SM)
Chapter
troubleshooting
electrical
components
For each
electrical
system
troubleshooting
procedure
available
1. Tidak muncul kode kerusakan pada panel
meter
Malfunction engine: check and repair inner parts of engine
(chapter 5 of SM)
YES NO
NO
OK
OK
OK
Troubleshooting
Troubleshooting
Troubleshooting FI system
There are two possibilities:
1. No failure code on meter panel
2. Failure code appears on meter panel
Failure
code
area
2. Failure code on meter panel
If a failure code appears on the Instrumental Panel, then use the
troubleshoot information in the Service Manual, Chapter FI
SYSTEM
Steps to be taken if failure code appears on the meter panel:
1. Follow procedure in the “Troubleshooting chart”
2. “Fail-safe action table”: check engine condition
3. “Fault code table”: Check for the matching diagnostic code and
probable cause
4. “Diagnostic mode table”: Check the action to be taken
Check
5. and repair
“Troubleshooting detail”: Follow countermeasure procedure
6. “Troubleshooting chart”: Check if fault code appears again
7. “Troubleshooting chart”: Repairs completed and delete fault
code from ECU memory
2. Failure code on meter panel
1. Follow procedure in the “Troubleshooting chart”
YES NO
YES
YES
2. Failure code on meter panel
2. “Fail-safe action table”: check engine condition
Fail-safe function substitutes with pre-programmed settings to
continue engine operation
With certaincylinder
• Missing problems, the engine
ID sensor will be stopped to prevent
signal
damage:
• Missing crankshaft position signal
• Lean angle cut-off switch activated
• ECU internal error
2. Failure code on meter panel
2. “Fail-safe action table”: check engine condition
Use troubleshoot information
in Service Manual, Chapter FI
SYSTEM
2. Failure code on meter panel
3. “Troubleshooting chart”: check to find diagnostic code in
“Fault code table”
YES
YES
YES
YES
2. Failure code on meter panel
3. “Fault code table”: Check for the matching diagnostic code and
probable cause
Probable
cause of
Matching
malfunctio
n diagnostic
code
2. Failure code on meter panel
4. “Troubleshooting chart”: follow action in Diagnostic mode
table
YES
YES
YES
YES
YES
2. Failure code on meter panel
4. “Diagnostic mode table”: Check the action to be taken
2. Failure code on meter panel
5. “Troubleshooting detail”: Follow countermeasure procedure
Check and repair
2. Failure code on meter panel
6. “Troubleshooting chart”: Check if fault code appears again
YES
YES
YES
YES
YES
YES
2. Failure code on meter panel
7. “Troubleshooting chart”: Repairs completed and delete fault
code from ECU memory
YES
YES
YES
YES
YES
YES
Troubleshooting
Conclusion:
If there is a failure in the FI system;
• Troubleshoot with a structural
approach
• Use the troubleshoot information in the
Service Manual, Chapter FI SYSTEM
Summary FI troubleshooting
Troubleshooting FI system follow
“Troubleshooting chart”
Remember the two possibilities:
1. NO failure code on meter panel
2. Failure code appears
YES on meter panel YES NO
YES
NO
YES
YES
YES
YES
Electronic Fuel Injection
End
Thanks for your attention
Questions?
Electronic Fuel Injection
Agenda
November 18th / 24th
9:00 FI troubleshooting - theory
Questions
10:00 FI workshop
12:00 Lunch
13:00 Finalize FI workshop
15:00 Evaluation FI troubleshooting
Electronic Fuel Injection
Workshop:
• Trouble shooting using the Service Manual
• Questions
Note for workshop:
• Evaluate for yourself what’s the best way
for you to educate this to your dealers
• Write down all steps taken during workshop
• After workshop evaluation / idea’s for
your training
Electronic Fuel Injection
Agenda
November 18th / 24th
9:00 FI troubleshooting - theory
Questions
10:00 FI workshop
12:00 Lunch
13:00 Finalize FI workshop
15:00 Evaluation FI troubleshooting
Electronic Fuel Injection
Electronic Fuel Injection
Agenda
November 18th / 24th
9:00 FI troubleshooting - theory
Questions
10:00 FI workshop
12:00 Lunch
13:00 Finalize FI workshop
15:00 Evaluation FI troubleshooting
Electronic Fuel Injection
Evaluation FI troubleshooting
• Did you write down all steps taken during workshop?
• Please let me know what you discovered…
Electronic Fuel Injection
Evaluation FI troubleshooting
• Following malfunctions have been simulated:
• The troubleshooting procedure of these malfunctions are
elaborated in
the FI troubleshooting manual
Electronic Fuel Injection
End
Thanks for your input
Questions, remarks or additional
information you would like to share?