Silk Fiber Composition and Sources
Silk Fiber Composition and Sources
Introduction
Most historians agree that silk and sericulture, the cultivation of silkworms, had their origin in China nearly
2500 BC when the Empress Si-Ling-Chi, a queen of the famous Emperor Huang-Ti, learned how to rear the
silkworms and unwind their cocoons to produce fine filament fibres. After finding this knowledge, China
kept it as a secret and held a monopoly in the silk industry for nearly 4,000 years. After this period,
sericulture spread to Korea and Japan and it also spread around the world.
Silk, called the 'Queen of fibres', is a continuous protein fibre produced by the silkworm so as to form its
cocoon. The silk fibre is also produced by some spiders belonging to the Arachnida family. Unlike the
silkworms' fibre, the spiders' fibre cannot be commercially produced, and therefore, the silk fibre referred to
present days is the best fibre coming from the silkworm.
There are two main types of the silkworms: mulberry silk (Bombyx mori), also called 'cultivated silk', and
'wild silk' of which Tussah silk is the most important representative. Mulberry silk is produced by silkworm
larvae cultivated in provided habitats and fed with fleshy picked mulberry leaves.
Cultivated silk is different from Tussah silk. Cultivated silks are fine, almost white (when degummed) and
soft filaments with lustre. Nearly 80-85 % of the world silk production consists of cultivated silks.
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Mulberry silkworms
Mulberry silkworms can be divided into three groups:
1. Univoltine (one generation per year)
Univoltine breed is usually found in Europe. Because of the cold climate, the eggs are dormant in
winter and they are hatched only in spring. Therefore, they generate the silkworms once a year.
2. Bivoltine (two generations per year)
Bivoltine breed is normally found in Japan, Chain and Korea. The life cycle of the breed starts twice
within the same year because the climate is suitable for developing two life cycles per year.
3. Polyvoltine (up to eight generations per year)
Polyvoltine breed is customarily found in tropical zone. After eggs are laid by female butterflies, the
eggs will be hatched after between nine and twelve days.
The major groups of silkworms are univoltine and bivoltine breeds. The hybrid silkworm is a cross between
two or more pure breeds. The progeny will be a new breed of silkworm combining the good characteristics of
the parents and generating a strong silkworm because of the hybrid vigour. The hybrid silkworm tends to grow
up very fast and gives better filament quality than its parents.
In entomology, silk is grouped in the phylum Arthropoda which has a complete metamorphosis. Generally,
Bombyx mori is represented an entomological classification of mulberry silkworms.
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Figure : Microscopic images of a silk fibre showing the two filaments of fibroin and their sericin coating
Silk – Fibroin and
Sericin
Figure 8 – Microscopic images of a silk fibre showing the two filaments of fibroin and their sericin coating
[Link]
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Structure of the silk fibre
Fibroin
Three crystalline phases can be identified in fibroin:
phase I: comprises 60% of the molecule and is characterized by a
highly crystalline structure made up primarily of glycine, alanine,
serine and tyrosine;
•phase II: comprises approximately 30% of the molecule and is made
up primarily of glycine, alanine, tyrosine and valine;
•phase III: comprises the amorphous part of the molecule and is
characterized primarily by amino acids with bulky or ionic side
Figure: Primary fibroin structure groups. These zones are responsible for giving silk its elasticity.
Amino acids with bulky side groups facilitate the movement of fibres.
GLYCINE (non-essential amino acid) – helps trigger the release of oxygen required for the cell-making process; important in the production of hormones responsible for a strong immune system.
ALANINE (non-essential amino acid) – is an important source of energy for muscle tissue, the brain and central nervous system; strengthens the immune system by producing antibodies; helps in the
metabolism of sugars and organic acids.
SERINE (non-essential amino acid) – stores glucose in the liver and muscles; strengthens the immune system by producing antibodies; synthesizes the fatty acid sheath that covers nerve fibres.
ASPARTIC ACID (non-essential amino acid) – helps remove harmful ammonia compounds from the body. When ammonia enters the circulatory system, it acts as a highly toxic substance that is harmful
to the central nervous system. Recent studies have demonstrated that aspartic acid can increase resistance to fatigue and enhance stamina.
GLUTAMIC ACID (non-essential amino acid) – considered to be a natural “brain food” that improves mental capacities; helps speed the healing of ulcers; reduces fatigue; helps control alcoholism,
schizophrenia and sugar cravings.
VALINE (essential amino acid) – promotes mental vigour, muscle coordination and relaxation.
PROLINE (non-essential amino acid) – is extremely important for the proper functioning of joints and tendons; helps maintain and strengthen heart muscles.
THREONINE (essential amino acid) – is an important constituent of collagen, elastin, and enamel protein; prevents fat accumulation in the liver; aids digestion and improves intestinal tract function;
assists in metabolism and assimilation.
LYSINE (essential amino acid) – ensures the adequate absorption of calcium; helps form collagen (which makes up bone cartilage and connective tissues); aids in the production of antibodies, hormones
and enzymes. Recent studies have shown that lysine may be effective against herpes by improving the balance of nutrients that reduce viral growth. A deficiency can cause tiredness, impaired
concentration, irritability, bloodshot eyes, retarded growth, hair loss, anaemia and reproductive problems.
ARGININA (non-essential amino acid) – studies have shown that it improves immune responses to bacteria, viruses and tumour cells; promotes wound healing and regeneration of the liver; causes the
release of growth hormones; considered crucial for optimal muscle growth and tissue repair.
TYROSINE (non-essential amino acid) – transmits nerve impulses to the brain; aids in recovery from depression; improves memory; increases mental alertness; promotes healthy functioning of the
thyroid, adrenal and pituitary glands.
PHENYLALANINE (essential amino acid) – used by the brain to produce noradrenaline, a chemical that transmits signals between nerve cells and the brain; keeps people awake and alert; reduces hunger
pains; functions as an antidepressant and helps improve memory.
LEUCINE AND ISO-LEUCINE (essential amino acid) – provide ingredients to produce other essential biochemical components in the body, some of which are used for energy production; stimulants for
the upper brain that enhance alertness.
METHIONINE (essential amino acid) – principle supplier of sulphur which prevents disorders of the hair, skin and nails; helps lower cholesterol levels by increasing the liver’s production of lecithin;
reduces liver fat and protects the kidneys; a natural chelating agent for heavy metals; regulates ammonia production and creates ammoniafree urine, which reduces bladder irritation; influences the
formation of hair follicles and promotes hair growth.
CYSTINE (non-essential amino acid) – functions as an antioxidant and is a potent aid in protecting the body against radiation and pollution. It can slow the aging process, deactivate free radicals,
neutralize toxins, aid in protein synthesis, and ensure cell renewal. Essential in the formation of skin, it helps in recovery from burns and surgery. Comprises 10-14% of hair and skin.
TRYPTOPHAN (essential amino acid) – a natural relaxant, it helps relieve insomnia by inducing normal sleep; reduces anxiety and depression; helps in the treatment of migraines; helps the immune
system; helps reduce the risk of arterial and cardiac spasms; together with LYSINE reduces cholesterol levels.
TAURINE (essential amino acid) – helps stabilize membrane excitability, an important factor in the control of epileptic seizures. TAURINE and SULPHUR are considered necessary factors for the control of
countless biochemical modifications that occur in the aging process; helps eliminate waste from free radicals.
HISTIDINE (non-essential amino acid) – is found abundantly in haemoglobin; used in the treatment of rheumatoid arthritis, allergenic diseases, ulcers and anaemia. A deficiency can cause hearing
problems.
Tables 1.1 and 1.2 show that there are different proportions of amino acid residues in fibroin and sericin.
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Physical properties of silk
Microscopy of the silk fibre Figure shows
that the cross-section of raw silk is roughly
elliptical. It shows the triangular twin
fibroin filaments, completely covered by
sericin, which normally face each other.
After the degumming process, the two
triangular fibroin filaments (brins) separate
into
individual filaments giving different fibre
geometry from the raw silk (i.e. a finer
fibre and a
more lustrous fibre).
Fibroin consists of non-crystalline and crystalline regions. The crystalline region tends to be oriented
along the fibre axis because the fibre is drawn as it is extruded from the spinnerets of the silkworm.
Hygroscopic nature
The conventional moisture region of silk is about 11.0 % compared with the mercerised cotton fibre
which has conventional moisture regain 10.5 %. The amount of moisture absorbed by silk is dependent
on its previous history such as whether it is raw or degummed silk, on the species of silk as well as on the
atmospheric humidity.
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Tensile properties
Silk fibre is extremely strong. A filament of silk is stronger than an equal diameter filament of
steel. Normally, the dry silk fibre has a tenacity varying from 2.4 to 5.1 grams per denier. The wet
strength of the fibre is about 80-85 % of the dry strength.
Elongation
Elongation at break of silk filaments is around 20-25 % under normal conditions. The extension
at break is 33 % at 100 % RH.
Specific gravity
Specific gravity of raw cultivated silk and raw tussah silk are 1.33 and 1.32 [Link] -3 respectively.
On the other hand, weighted silk has specific gravity more than 1.60 [Link] -3.
Effect of heat
Silk fibre heated at 140°C remains unaffected for a long period of time but it is decomposed very
quickly at 175 °C or more.
Effect of UV radiation
The strength and elongation of silk fibroin fibres were decreased when the fibres were exposed to
the UV radiation. The degree of the crystallinity was not affected by the radiation treatment.
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Chemical properties
Effect of water
Silk is not dissolved by water at room temperature but silk may lose weight in boiling water or steam at 100 °C.
Silk production
One of the first operations in silk production is a reeling process. Before
being reeled, the cocoons must be sorted carefully for size, quality and
defects. The cocoons are immersed into a hot water bath, which softens the
sericin holding the filaments together. The pupae in fresh cocoons are
killed at this stage. The filament ends can be found on the surface of
cocoons, unwound and twisted from several cocoons (e.g. seven to eight
cocoons) in order to make a raw silk multi filament yarn between 20 and
25 denier (the weight in g of 9000 m). Moreover, this process also gets rid
of a certain small amount of sericin in the fibre. Frequently, the filaments
are accumulated further by a process called as throwing, the process of
producing twisted silk yarn from reeled silk. Hence it produces `thrown
silk’ which is a suitable twisted yarn for producing a specific fabric by
knitting or weaving.
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Degumming silk
Derived from French word Degommage, degumming is at the heart of wet processing of raw silk due to the fact that
the raw silk contains the two components fibroin, and sericin which covers the filaments. Sericin contains some
impurities, for example, waxes, fats, mineral salts and pigments. Sericin has the same amino acid residues as fibroin
but the proportions contained in both components are quite different. As a result of this, the degumming process must
be carefully carried out on silk in the appropriate conditions otherwise the fibroin may be damaged. The pH range
from 4 to 8 is normally safe for fibroin. It has been found that alkaline conditions are less harmful to fibroin than acid
conditions. In contrast to fibroin, the solubility of sericin is very high at pH values between 1.5 and 2 and between
9.5 and 10.5. The main purposes of the degumming process are to remove the sericin from the fibre, to remove some
impurities (e.g. waxes, fats, mineral salts) affecting both the dyeing and printing processes, to make the fibre highly
absorbent for dyes and chemicals, and to reveal the lustre of fibroin and to improve the appearance of the fibre. The
sericin is removed from the fibre but the fibroin must not be damaged at the same time.
The degumming processes are classified into five methods as follows:
In order to react with substrate as a catalyst, enzyme has an active site and the substrate molecule fits the active
site like a key fitting into a lock forming an enzyme-substrate complex. The enzyme-substrate complex then
releases an end product and a regenerated enzyme molecule. The regenerated enzyme will then generate a new
cycle.
Degumming with enzymes