Technical Training Program-MHE
UTAS-MH
Sheel Kumar Jha
Introduction of Material Handling
• The movement of raw materials, semi-finished
goods, and finished articles through various
stages of production and warehousing is called
material handling.
• Material Handling is concerned with
movement, storage, and control of material in
a (production) process
Loading Devices/Load Unit
Exercise 1 Selecting Exercise 2 End
Loading Devices Terms
Terms Types Exercise 1 Selecting Exercise 2 End
drive-in ways usage
4-way-loading device one-way pallet
multi-way pallet
2-way loading device
Loading Devices Types of loading devices
half-pallet Euro box pallet
euro-pallet
industry pallet Quarter-pallet roll cage
Loading Devices Few Types of loading devices
Terms Type Exercise 1 Selecting Exercise 2 End
EXAMPLES
Loading Devices Terms
Terms Types Exercise 1 Selecting Exercise 2 End
handling direction
crosswise
lengthwise
Loading Devices Selecting a suitable fork
Terms Types Exercise 1 Selecting Exercise 2 End
Selection criteria
l fork length
b5 width across forks
e width of fork
h13 lowered height of
load section
Loading Devices Selecting a suitable fork
Terms Types Exercise 1 Selecting Exercise 2 End
Result of unsuitable fork dimensions
fork length l too short Width across forks b5 too small
fork length l too long Width of fork e too big
Loading Devices
Overhang
50 50
Loading Devices
Terms Types Exercise 1 Selecting Exercise 2 End
50 %
Types of Applications of MHE’s
From the floor
Throughput
Over the ramp
Types of Applications of MHE’s
Short Distance
Medium Distance
Transporting
Long Distance
Types of Applications of MHE’s
Storage/Stacking
Mast Types/Lift
Measures for Mast Heights
h4
h1 closed height
h3
h2 free lift
h1
h3 (maximum) lift height
h6
h4 extended mast height
h2
h6 overall height (excl. mast)
h13 lowered height
(for supported arm stackers)
s h13
(s fork thickness)
Mast Types/Lift
Why Selection of Mast is important ?
MAST
Capacity
Tragfähigkeitsdiagramm EFG 213
• nominal capacity 1400
1300
Tragfähigkeit in kg
1200
1100
• load CG distance
1000
900
800
700
600
400 500 600 700 800 900 1000 1100 1200 1300
• load moment Schwerpunktabstand "c" in mm
• residual capacity
Capacity nominal capacity
nominal capacity
• used for comparative purposes
EJC 110
• only valid for a specific load CG distance
• capacity depends on: ???
• load center of gravity (CG)
• mast height EFG 110
• use of attachments
ETV 214
Capacity load CG distance
load CG distance
800 mm
1200mm
1200 mm
0,6 m
800 mm
1200 mm
load CG distance ?
(c , LP or LSP)
Capacity load CG distance
load CG distance c
• for counterbalance trucks < 1t c = 400 mm
< 5t c = 500 mm
>= 5t c = 600 mm
• for wheelarm supported stackers and reach trucks
c = 600 mm
Capacity residual capacity
capacity diagram (compare Jungheinrich-type sheet)
Tragfähigkeitsdiagramm
capacity diagramm EFG 213EFG 213
1400
1300
capacity in kgin kg
1200
1100
Tragfähigkeit
1000
900
800
700
600
400 500 600 700 800 900 1000 1100 1200 1300
Schwerpunktabstand
load CG distance (mm)"c" in mm
Capacity residual capacity
type plate EFG 213
Nr. FN 384968
Typ EFG 213
nominal capacity has to ensure up to a
specific lift hight
1300 1160 1050
Capacity load moment
based on theory of lever operation (like a seesaw)
Capacity load moment
based on theory of lever operation (like a seesaw)
Capacity load moment
based on theory of lever operation (like a seesaw)
90kg 30kg
1m 3m
load x load arm = force x force arm
load moment = force moment
Capacity- Wrong selection of MHE
[Link]
UTAS – Material Handling
UTAS - Material
Handling
Solutions
LOW COST PREMIUM
PRODUCTS PRODUCTS
NIPPONLIFT EZEELIFTER JUNGHEINRICH
Brands of MHE with UTAS
Range of Equipments
Battery-powered Battery-powered
Diesel- and LPG- counterbalanced reach trucks
counterbalanced trucks trucks
Electric-pedestrian
Special design trucks Hand pallet trucks
controlled trucks and
and small series trucks
stackers
Batteries/ High rack lift trucks
Racking systems
Chargers and order pickers
We Provide Solution to our Customer
security, means less
•accidents
•breakdowns
•damage
of persons and/or vehicles
•lower manpower down times
Problem solving •less exhaustion Customer Customer
saves saves
Time Money
UTAS offers the customer the
right solution / the right truck quality
for his logistic task. •lower amount of service needed for trucks
•easy to maintain trucks
•excellent service
(availability of technicians and spare parts)
•availability of trucks
Capabilities of UTAS - MH
Questions for RFQ of Pallet Trucks
• Customer: ___________________________
– Contact Person: __________________________________________
– Address: ________________________________________________
– E-mail: ______________________________
– GSM: ______________________________
• Quantity: _______________
• Basic Data:
– Pallet Dimensions:
– Width: _______________
– Stacking-in Depth: _______________
– Height: _______________
– Weight: _______________
• Operation hours per day: _______________
• Distance to be moved
Questions for RFQ of Forklifts /Stacker /Reach
Trucks
• Customer: ___________________________________________
– Contact Person: __________________________________________
– Address: ________________________________________________
– E-mail: ______________________________
– GSM: ______________________________
• Quantity: _______________
• Basic Data:
– Nominal Capacity: _______________
– Lift Height: _______________
– Residual Capacity at full lift height: _______________
• Pallet Dimensions:
– Width: _______________
– Stacking-in Depth: _______________
– Height: _______________
• Restrictions for truck height (e.g. doors): _______________
• Operation hours per day: _______________
Cross Selling & Incentive Scheme
UTAS - MH SALE
Incentive scheme
Incentive Amount
On Closure of
Lead
On Lead
On Lead Generation and
(JUNGHEINRICH, NIPPONLIFT & EZEELIFTER) Generation Closure
NGN
Sr No Equipment NGN NGN
1 HAND PALLET TRUCK- All models
2 Diesel Forklift - 3 ton
3 Diesel Forklift - 5 ton
4 Electric Forklift - 2 & 2.5 ton
5 Electric Forklift - 3 ton
6 Manual Stacker
7 Semi Electric Stackers
8 Electric Stacker
9 Electric Reach Truck
Cross Selling & Incentive Claim Form
• Customer:
_________________________________________
– Contact Person: _________________________________________
– Address: _________________________________________
– E-mail:
_________________________________________
– GSM:
_________________________________________
• Quantity: _______________
• Equipment: _______________
• Date: _______________
• Name: _______________
• E-mail: _______________
• GSM: _______________