Daniel H.
3. ROAD MAINTENANCE AND
REHABILITATION
10/19/2024 The current issue of Road Engineers
3.1. Road Maintenance
2
The road transport network of any country plays a
vital role in its economy ,and the physical
condition of its infrastructure is critical.
With out adequate and timely
maintenance ,highways and rural roads alike
inexorably deteriorate, leading to higher vehicle
operating costs , increased number of accidents,
with their associated human and property costs
and reduced reliability of transport service .
When repair work can no longer be delayed it will
often involve extensive rehabilitation ,and even
reconstruction, costing many times more than
simpler maintenance treatment Danielcarried out earlier.
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What is maintenance
3
Road maintenance has been defined by the
Permanent International Association of
Road Congresses,
(PIARC, routine,
“Suitable 1982a) periodic
as and urgent activities to
keep pavement, shoulders, slopes, drainage
facilities and all other structures and property within
the road margins as near as possible to their as-
constructed or renewed condition.
Maintenance includes minor repairs and
improvements to
eliminate the cause of defects and avoid excessive
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repetition of maintenance efforts.”
Road Maintenance: Why?
4
The purpose of maintenance is to ensure that the
road remains serviceable throughout its design life.
Maintenance is important because it:
prolongs the life of the road by reducing the rate of
deterioration, thereby safeguarding previous
investments in construction and rehabilitation,
lowers the cost of operating vehicles on the road by
providing a smooth running surface
keeps the road open for traffic and contributes to
more reliable transport services
sustains social and economic benefits of improved
road access.
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Road maintenance…
5
Late or insufficient maintenance will
increase the ultimate repair costs and
raise road user costs and inconvenience,
and reduce safety.
The need to protect the existing network
and keep it in good condition is
paramount, often taking precedence
over new investment
Road maintenance is therefore an
essential function and should be carried
out on a timely basis. Daniel H. 10/19/2024
Road Maintenance…
6
Classify maintenance activities in terms
of their frequency.
Main categories
I. Routine
ll . Periodic
Ill . Urgent
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Road Maintenance…
7
1. Routine works:- these are works that are undertaken
each year. Activities can be grouped into cyclic and
reactive(recurrent) works types.
Cyclic works are those undertaken where the
maintenance standards indicates the frequency at
which activities should be undertaken. Examples are
culvert cleaning, ditch cleaning , brush cleaning etc..,
which are dependent on environmental effects rather
than traffic levels
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Road Maintenance…
8
Reactive (Recurrent) works are those where intervention level,
defined in the maintenance standard, are used to determine when
maintenance is needed.
Frequency depends on engineering and traffic characteristics of
the particular road.
Example
Unpaved Roads-
Repair pot-holes and ruts ,blading (Light & Heavy)…..
Paved Roads
Repair pot-holes ,Patching, Crack seal, repair edges…….
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Road Maintenance…
9
ll. Periodic works:- these include activities undertaken at intervals
of several years to preserve the structural integrity of the road, or
to enable the road increase axle loadings.
The category normally excludes those works that change the
geometry of a road by widening or realignment.
Frequency depends on engineering and traffic characteristics of
the particular road.
Works can be grouped into the works type of preventive,
resurfacing, overlay, pavement reconstruction.
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Road Maintenance…
10
Example
Unpaved Roads
Regravelling
paved Road
Resealing ( surface dressing) ,
Overlay ,Regravelling shoulders, road
surface marking
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Road Maintenance…
11
III. Urgent Maintenance
Required as when
Emergencies
Problems needing immediate action
when a road is blocked.
Example
Removal of debris and other obstacles,
placement of warning signs etc…….
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3.1.1 Surface condition
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survey
Types of Surface distress:
Paved roads distress
Bleeding or Flushing
Potholes
Rutting Channels
Subsidence
Alligator Cracking/ Crocodile Cracking/Crazing
Patching
Corrugation
Raveling
Transverse Cracking
Longitudinal Cracking
Low Shoulder
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Lacy Edge
Surface condition survey…
13
Unpaved roads distress
Potholes
Rut
Corrugation
Gullies
Loose Gravel
Improper Crown Shape
Stoniness /Coarse Texture
Etc.
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14
Paved Roads Distresses
1/Bleeding or Flushing
Description:- localized accumulations of
bitumen at road surface, making
the road appear black and shiny.
Probable Cause and Contribute factors:-
This distress is caused by excess asphalt in
the surface layer and/or low air void content
Contribute factors include:
Insufficient covering aggregate.
Lack of proper rolling during placement
Failure to protect a newly constructed surface from traffic until the
asphalt has cured sufficiently
How to maintain
a/ Minor Bleeding can be corrected by applying coarse sand or stone
screening to bolt up(secure) excess asphalt.
b/ Major Bleeding can be corrected by cutting off excess asphalt with motor
grader. If the surfacing is excessively rough, resurfacing
Daniel may be necessary.
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Paved Roads Distresses
15
2/Potholes
Description: Localized
bowl-shaped holes in the
pavement surface.
Probable Cause & Contributing Factors;- Potholes are caused by water
penetrating the surface and causing the base/or sub grade to become
wet and unstable.
They also may be caused by a surface that is too thin or that lacks sufficient
asphalt content, lacks sufficient base, or has too many or too few fines.
Potholes can also caused by a condition of high-severity alligator cracking.
How to maintain;
Clean out hole, Remove any wet base, Shape holes so that it has vertical
sides, Prime hole, Fill hole with Ac/Surface treatment, Properly compact with
hand tamper or any appropriate means.
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Paved Roads Distresses
16
3/Rutting Channels
Description: Channelized
deformation along the
wheel tracks and appears
about 50 to 80cm from the
edge of the pavement.
Ruts are noticeable after a rainfall,
when the depressions are filled with
water.
Probable Cause and Contributing Factors: Rutting is caused by heavy loads
and high tire pressures, possibly but not necessarily aggravated by loss in
bearing capacity and poor construction methods.
How to Maintain
When there is rutting with out cracking, repair the area by replacing the
bituminous layers by materials of better compaction and if rutting is
associated with cracking, remove the old surface ,if the area shows signs of
mud being pumped to the surface, remove all wet material and reconstruct
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the pavement.
17
Paved Roads Distresses
4/ Subsidence
Description: Vertical depression of
the road surface, usually localized
and circular in shape, in many
instance, light subsidence are not
noticeable until after a rain, when
water is collected.
Probable cause and Contributing factors; It can be result of sub
grade settlement caused by saturation, poor construction
methods or possible caused by materials poor quality.
How to maintain
Repair the affected area by replacing the base or sub base material
with material of better quality and composition and proper
compaction. If the depression is sever, start reconstructing from the
sub grade. Daniel H. 10/19/2024
Paved Roads Distresses
18
5/Alligator Cracking/ Crocodile Cracking/Crazing
Description; Alligator or fatigue cracking is a series of interconnected cracks, Cracking
begins at the bottom of the asphalt surfacing propagating to the surface initially as a
series of parallel longitudinal cracks. After repeated traffic loading, sharp-angled
pieces with a pattern resembling the skin of an alligator will develop.
Probable Cause & Contributing factors: It is mainly caused by fatigue failure of the
asphalt concrete surface under repeated traffic loading.
How to maintain
To repair distress of such type, asphalt patching (Crack sealing) method of
maintenance can be applied.
It is highly recommended that this type of failuresDaniel
[Link] maintained
10/19/2024 at their early
stage with crack sealing.
Paved Roads Distresses
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6/ Patching
Description; A patching is an area
of pavement which has been
replaced with new material to
repair existing pavement.
Probable Cause & Contributing Factors; Patching is operated in
order to adequately eliminate a defect.
But sometimes, it does not correct the cause of the damage itself.
It is more or less a cosmetic solution to a defect. As a
consequence, the damage will reappear here and nearby.
Hence patching reflects a weakness of the pavement.
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Paved Roads Distresses
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7/ Corrugation
Description: Corrugation is a
series of closely spaced ridges and
valleys occurring at regular interval
along the pavement. The ridges are
perpendicular to the traffic direction and
usually extend across the whole width of
the carriageway.
Probable Cause & Contributing factors; This type of distress is usually
caused by traffic action combined with unstable pavement or base
(inadequate stability of asphalt surface or base, compaction in wave
form.)
How to Maintain
To repair corrugation in a thin surface treatment, scarify the pavement,
add aggregate as needed, mix well, re-compact, prime and then
resurface. Daniel H. 10/19/2024
Paved Roads Distresses
21
8/Raveling
Description; Raveling is the wearing away of the pavement surface by
progressive loss of aggregate from the road surface.
Probable Cause & Contributing Factors: This distress can be caused by
hardened asphalt binder or a presence of poor quality mixture. In addition,
raveling may be caused by certain types of traffic, e.g. Tracked vehicles.
How to Maintain
When a small percentage of the pavement is raveling, repair with a skin
patch. When a large percentage of the pavement shows raveling, the
pavement should be resurfaced.
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Paved Roads Distresses
22
9/Transverse Cracking
Description: Cracks extending
across the pavement at
approximately perpendicular to
the pavement center line.
Probable Cause & Contributing Factors; these may be
caused by thermal stresses of AC surface due to
daily temperature cycling or some form of
construction fault.
How to Maintain
This type of damage can be maintained by sealing
the cracked area. Daniel H. 10/19/2024
Paved Roads Distresses
23
10/ Longitudinal Cracking
Description: Cracks extending
parallel to the pavement’s
centerline.
Probable Cause & Contributing factors; These types of
damage can be caused by ;
• poorly constructed lane joint.
• Thermal stresses in AC surface due to daily temperature
cycling.
• How to maintain
• Crack sealing can be used to maintain this type of damage.
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Paved Roads Distresses
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11/Low Shoulder
Description; Low shoulder is a
difference in elevation between
the pavement edge and the
shoulder.
Probable Cause & Contributing Factors; This is caused by
shoulder erosion ,shoulder settlement or by building up
the road way with out adjusting the shoulder level.
How to Maintain
Level the shoulder with the edge of the pavement with
appropriate material and better compaction.
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Paved Roads Distresses
25
12/ Lacy Edge
Description; Cracking and
disintegration of the outer edge of
pavement.
Probable Cause & Contributing Factors; This distress is
accelerated by traffic loading and be caused by erosion of the
edge of the paved surface ,lack of shoulder support, shoulder
unstable or too low. This damage occurs in pavements in which
the road base & shoulders are of the same type of material.
How to Maintain
Repair the affected area by applying Asphalt patching with
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bitumen and aggregate (surface treatment) or with cold mix.
Unpaved Roads Distresses
26
1/ Potholes
Description: Bowl-shaped
depression in the road surface.
Probable Cause & Contributing Factors:
Potholes are caused by the loss of material from the road surface due
to the wear and tear action of traffic.
They are aggravated under the presence of water inside the hole.
The road then continues to disintegrate because of weak spots in the
underlying soil and loosening surface material.
How to Maintain
Spot regravelling
Regravelling of the total width of theDaniel H. 10/19/2024
pavement.
Unpaved Roads Distresses
27
2/ Rut
Description: Surface depression
in the wheel path that is
parallel to centerline of the
road.
Probable cause & Contributing Factor:
Ruts are caused by permanent deformation of the road layers due to
repeated vehicle activities.
It can be aggravated by a deficiency of bearing capacity of the sub grade
material.
How to maintain
Fill the depression similar material as the pavement10/19/2024
and compact it by
Dani
keeping the crown shape. For area of high severity ,re-gravelling is
Unpaved Roads Distresses
28
3/Corrugation
Description: Closely spaced ridges
and valleys (ripples) at regular Interval.
The ripples are perpendicular to the
traffic direction.
Probable Cause & Contributing Factors :
This type of distress can be caused by traffic and loose aggregate.
This distress usually occurs on hilly, on curves, in area of acceleration or
deceleration, or in areas where the road is soft or potholed.
How to maintain
Corrugation
To can be clearly seen just after it has rained
repair this type of damage blading is recommended. The frequency of
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blading depends up on the level of traffic and pavement material type.
Unpaved Roads Distresses
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4/Gullies
Description :Channels formed by
the loss of surfacing material as
a result of the flow of water over the
road, Gullies can occur transversely
or longitudinally.
Probable Cause and Contributing Factors:
This type of distress is caused by loss of shear strength of surfacing
material by tractive forces induced by flowing water.
The type of material also contributes to this phenomenon.
How to Maintain
Formation of gullies could be avoided by properly maintaining side
ditches andMeasurement of gulleyiswith
grading or regravelling steel tapetoand
recommended maintain roads
straight
that are damaged byedge
gullies.
Daniel H. 10/19/2024
Unpaved Roads Distresses
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5/Loose Gravel
Description; Unbound coarse gravel
material on the road surface. Loose
gravel may be distributed over the
full width of the road but most
frequently is concentrated away from the
normal road wheel path and forms berms
(mound) in the center or along the shoulder
( the less traveled area)
Probable Cause & Contributing Factors;
This type of distress can be caused by wear and tear action of traffic on
unsurfaced roads which will eventually loosen the larger aggregate particles
from the soil binder.
This distress can also be caused by raveling of weakly bound material due to
lack of compaction or poor composition ( e.g. Grading, plasticity).
How to Maintain
Blend fine material with the loose gravel toDaniel
increase
H. cohesion and moist
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compact the material.
Unpaved Roads Distresses
31
6/ Improper Crown Shape
Description: Poorly shaped
cross section of the road with
a slope that doesn’t drain water
from the road surface.
Probable Cause & Contributing Factors:
This type of damage can be the result of ruts, potholes and subsidence
formation on the road surface.
Lack of routine maintenance to retain the crown of the road.
How to maintain
Maintain proper crown shape of the road by blading, for area of high
severity, re-gravelling is recommended.
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Unpaved Roads Distresses
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7. Stoniness /Coarse Texture
Description: The exposure
of large size aggregate
(larger than the usual
recommended size37.5mm) in
the road surface.
Probable Cause and Contributing Factors:
This type of distress occurs by wearing away of fines from pavement
under traffic load or by wind or water erosion of fines from the road
surface.
How to Maintain
Regravelling of the surface with a recommended aggregate size can
Daniel
be utilized to maintain roads with such [Link] damage.
10/19/2024
Unpaved Roads Distresses
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Road with high roughness due to coarse texture
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3.2. Road Rehabilitation
34
Rehabilitation and construction are not
maintenance.
Rehabilitation and construction are
major works needed when maintenance
has failed or improvements have to be
made.
You need machines, fuel and spare parts.
It is expensive and should be avoided
unless no alternative exists.
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Rehabilitation …
35
are works that are needed to restore a
road to a maintainable condition.
When a road is first constructed it is
relatively high level of ride quality, or
serviceability.
As time goes on the combined effect of
traffic, age, and climatic cause the
pavement to deteriorate, or decrease in
serviceability.
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Rehabilitation …
36
Importance of road rehabilitation
Increase skid resistance.
Improve pavement profile (level up).
Improve ride ability
Increase structural capacity of the pavement.
Reduce the rate of deterioration
Improve surface drainage.
Reduce water infiltration.
Retard environmental deterioration.
Enhance appearance
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Rehabilitation…
37
Points to be considered in road
rehabilitation
Type and severity of the defects
Economy
Availability of materials
Availability of equipment’s
Availability of skilled man power and
professionals
Importance of the road to be rehabilitated
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Rehabilitation on asphalt concrete
pavement
38
There are essentially three main
rehabilitation options available for
asphalt concrete. These options include
the following:
Recycling
Resurfacing/
overlay/
Surface treatment /some what
maintenance/
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Rehabilitation
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A) Recycling
Recycling refers to any process that utilizes materials from an
existing pavement for reuse in the same or other pavements.
In the case of the former, the reclaimed materials may be
reprocessed immediately through an on-the-spot recycling
train or in a relatively short time through a central asphalt
plant.
In the case of the latter, the reclaimed materials may be
reprocessed and then used on a different roadway.
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Rehabilitation…
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Types of recycling
Surface recycling
Surface recycling is a hot or cold, in-place process that targets the
top 25 to 50 mm of pavement.
Both cold- and hot-mix recycling operations target the surface and a
portion or all of the base.
However, cold-mix recycling can be done either in-place or at a
central plant, while hot-mix recycling is performed at a central plant.
This operation is divided in to two basic processes:
Pavement removal, and
Hot surface recycling.
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Rehabilitation…
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Cold-mix recycling.
Cold-mix recycling is a process in which reclaimed asphalt
pavement (RAP) materials are combined with new
recycling agent and/or aggregate to produce cold-mix
paving materials.
This process, which can be done in-place or at a central
mixing plant, requires no heat, and is performed to a
depth greater than 25 to 50 mm.
The resulting cold-mix material is most often used as a
base course, on which a protective asphalt surface layer is
placed.
It is appropriate for low-volume asphalt roads that are
severely cracked and broken, highly rutted, or very rough.
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Rehabilitation…
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Hot-Mix Recycling
Hot-mix recycling is the process in which all or some portion
of the pavement structure is removed, reduced to the
desired size, and mixed hot with additional asphalt cement
at a central plant.
The process normally includes the addition of new
aggregate, and may include the addition of a recycling
agent.
The finished product is generally required to meet standard
materials specifications and construction requirements for
the type of AC mixture being produced (e.g., base, binder, or
surface course). Daniel H. 10/19/2024
Rehabilitation…
43
Hot mix recycling is considered a proper remedy for
many pavement defects.
In general, it can be used to correct mixture
deficiencies, to restore pavement smoothness, and
to increase the overall strength of the pavement.
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Rehabilitation…
44
The construction sequence for hot-mix recycling
typically consists of the following four activities:
Full- or partial-depth removal of the pavement.
Reduction of the RAP to the appropriate size.
Reprocessing of the RAP through a hot-mix plant with the
addition of one or more of the following: virgin aggregate,
new asphalt cement, and recycling agent.
Placement and compaction of the recycled hot-mix as a base,
binder, or surface course. Daniel H. 10/19/2024
Rehabilitation of Unpaved road
45
Reading assignments
Daniel H. 10/19/2024
Overlay part of rehabilitation /resurfacing/…
46
Introduction
overlay
A flexible pavement, with
accumulated traffic loads
and time in service, may
suffer one or more of the
following deficiencies:
Excessive rutting
Excessive cracking
Inadequate ride quality
Inadequate skid
resistance
of surface
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Overlay as part of
47
rehabilitation
Introduction
A flexible pavement, with accumulated
traffic loads and time in service, may
suffer one or more of the following
deficiencies:
Excessive rutting
Excessive cracking
Inadequate ride quality
Inadequate skid resistance
of surface
Daniel H. 10/19/2024
Overlay as part of
48
rehabilitation
Introduction
A flexible pavement, with accumulated
traffic loads and time in service, may
suffer one or more of the following
deficiencies:
Excessive rutting
Excessive cracking
Inadequate ride quality
Inadequate skid resistance
of surface
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Overlay …
49
Introduction ….
In some cases, a pavement may be adequately maintained
and may not have the above-listed deficiencies, but the
pavement may have the following problems:
Excessive maintenance costs
Inadequate structural capacity for the expected future traffic loads.
In all of the above cases, treating the pavement with an
overlay is the most commonly used method for
restoring or upgrading the pavement to its desired condition and
level of serviceability. Daniel H. 10/19/2024
Types of overlay
50
The types of overlay on flexible pavements include
the following:
Asphalt concrete overlay on flexible pavement
Conventional Portland cement concrete overlay on
flexible pavement, in which the concrete layer is
placed un bonded over the asphalt surface.
Ultra-thin Portland cement concrete overlay on flexible
pavement, in which a thin concrete layer of 10 cm (4
in.) or less is placed bonded Daniel
overH.the10/19/2024
asphalt surface.
Overlay Design Procedure
51
Overlay design procedures that have been
used can be grouped into three main
categories as follows:
1. Component analysis design
2. Deflection-based design
3. Analytically-based design
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Overlay…
52
Component analysis design
A component analysis overlay design procedure
basically involves evaluating the condition of
the components (pavement layers) in the
existing pavement to be overlaid, and
comparing them to equivalent thicknesses of
new pavement materials to be placed.
The required overlay thickness is equal
to the difference between the required total
thickness and equivalent thickness of the
existing layer. Daniel H. 10/19/2024
overlay…
53
A deflection-based overlay design
procedure basically uses the surface
deflection caused by a nondestructive test
(NDT) to estimate the structural capacity of
an existing pavement.
The required overlay thickness is the
additional pavement thickness that will be
required to bring the NDT deflection to the
desired level.
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overlay…
54
A deflection-based overlay design (cont’d)
This type of design procedure is usually based
on the empirical correlations between certain
NDT deflections and field performances.
Because of the empirical nature of this
procedure, the applicability of a particular
procedure is usually limited to regions of
similar conditions (such as, climate, soil type
and pavement materials used), and the same
NDT test procedure used.
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Over lay…
55
Analytically-based design
An analytically based (or mechanistic) overlay
design procedure is based on the analysis of
stresses and strains in a pavement due to the
expected traffic loads, and the correlations of
the analytical stresses and strains to
performance.
The required overlay thickness is the additional
pavement thickness that will be required to
bring the expected stresses and strains to the
acceptable levels to prevent failure.
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Evaluation of Pavement Performance for
Overlay
56
In designing an overlay for an existing
pavement, it is imperative to perform a
thorough evaluation of the existing
pavement to determine its areas of
deficiency and deterioration.
The causes of the deficiencies and/or
deterioration need to be determined so
that the proper pretreatments and
materials for use in overlay can be
selected.
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Evaluation …. for Overlay…
57
This section describes
pavement’s:
functional,
structural and
safety performance
Daniel H. 10/19/2024
overlay
58
Functional Performance
The functional performance of a pavement is the
ability of the pavement to serve its users in its
primary function, which is to provide a safe and
smooth driving surface.
The most commonly used measure of functional
performance of a pavement are its ride quality,
which is commonly quantified in terms of
Present Serviceability Rating (PSR),
Present Serviceability Index (PSI),
Riding Comfort Index (RCI), and
Ride Number (RN).
Roughness is commonly quantified in terms of
International Roughness IndexDaniel H. 10/19/2024
(IRI).
Overlay…
59
PSR of less than 2.5 was considered to be
unacceptable for primary highways,
a PSR of less than 2.0 was considered to be
unacceptable for secondary highways.
where:
SV = average slope variance in units of 10 -6.
RD = average rut depth in inches.
C +P = cracking and patching in ft2/1000 ft2.
The estimated PSR obtained from the measured
physical characteristics is termed PSI.
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Overlay…
60
Structural Performance
Structural performance of a pavement is
its ability to sustain the applied traffic
loads without showing distress.
Deficiencies in a pavement’s structural
performance can be manifested through
its observed distresses.
The three main types of distresses are:
(1) cracking, (2) rutting, and (3) raveling
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Overlay…
61
Safety Performance
Two main common concerns in the
evaluation of pavement safety are
the skid resistance of pavement surface
under wet condition, and
the potential for hydroplaning.
The pavement surface’s skid
resistance under wet condition is
commonly measured by the Locked
Wheel Skid Trailer. Daniel H. 10/19/2024
Overlay…
62
Safety …
Measurements of skid resistance are made in
terms of skid number (SN40), which is defined as:
SN =100 f
where:
f =friction factor, or coefficient of friction as
measured by this test.
A skid number of over 35 on a wet surface is
generally considered to be acceptable, while a
skid number of less than 25 is considered
unacceptable.
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Overlay…
63
Hydroplaning
Hydroplaning is the condition when the vehicle tires
loss contact due to the
accumulation of water on the pavement surface.
This can be caused by excessive rutting and/or
insufficient cross slope in the pavement, which can
cause accumulation of water on the pavement surface.
A rut depth of 0.5 in. (10 mm) or more can create a
potential for hydroplaning.
The absence of an open graded friction course on the
pavement surface also increase the potential for
accumulation of water and thus the potential for
hydroplaning.
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64
THANK YOU
Daniel H. 10/19/2024