EPC
KAESER Kompressoren / [Link] / Page 1 02/2009
echnical data single stage, 10 bar
Single stage compressor units, 340---1500 l/min, max. working pressure 10 bar
No's of Displace- Effective Air Motor Sound Connection Dimension Weight
cylinder ment delivery at receiver power pressure to mainline
Typ 6bar 1) capacity level
2)
l/min l/min l kW dB(A) LxWxH kg
3)
EPC 340-100 1 340 230 90 1.7 76 * 1100 x 350 x 870 75
EPC 440-100 3) 2 440 300 90 2.4 77 * 1110 x 480 x 800 90
EPC 630-250 2 630 440 250 3 76 G 1/2 1635 x 580 x 1110 170
EPC 840-250 2 840 590 250 4 78 G 1/2 1700 x 595 x 1140 170
EPC 1100-500 2 1100 770 500 5.5 80 G1 2100 x 690 x 1300 285
EPC 1500-500 2 1500 1050 500 7.5 82 G1 2100 x 760 x 1300 330
EPC 440-250 St 2 440 300 250 2.4 77 G 1/2 650 x 720 x 1630 130
EPC 630-250 St 2 630 440 250 3 76 G 1/2 650 x 720 x 1770 170
EPC 840-250 St 2 840 590 250 4 78 G 1/2 650 x 720 x 1785 170
1) in accordance to VDMA-entity sheet 4362
2) Free field measurement in. acc. DIN 45635 in 1 m distance
3) Unit have type approval inspection, TÜV---first approval not applicable.
* self provided hose coupling with nozzle for 6 mm tube
St = compressor unit with standing compressed air receiver
KAESER Kompressoren / [Link] / Page 2 02/2009
echnical data two stage, 15 bar (with noise enclosure)
Typ No‘s of Displace- Effektive Air Motor Sound Connection Dimension Weight
cylinder ment delivery reciever power Pressure to
at capacity level ² Mainline
8 (12) bar 1
l/min l/min L KW dB(A) LxWxH kg
EPC 150-2-100 2 150 116 (112) 90 1,1 65 G½ 1230x 470 x 1020 80
EPC 230-2-100 2 230 192 (188) 90 1,7 66 G½ 1170 x 470 x 1000 90
EPC 420-2-250 2 420 344 (336) 250 3,0 67 G½ 1540 x 610 x 1250 175
EPC 550-2-250 2 550 460 (450) 250 4 68 G½ 1590 x 610 x 1250 180
EPC 750-2-500 2 750 620 (610) 500 5,5 70 G½ 2040 x 730 x 1410 280
EPC 1000-2-500 2 1000 836 (820) 500 7,5 72 G½ 2040 x 730 x 1410 285
EPC 230-2-250 St 2 192 (188) 250 1,7 76 G½ 670 x 720 x 1710 150
EPC 420-2-250 St 2 420 344 (336) 250 3 76 G½ 650 x 690 x 1900 175
EPC 550-2-250 St 2 550 460 (450) 250 4 78 G½ 680 x 700 x 1910 177
EPC 550-2-350 St 2 550 460 (450) 350 4 78 G¾ 770 x 730 x 1960 190
EPC 750-2-500 St 2 750 620 (610) 500 5,5 80 G1 900 x 900 x 2020 325
EPC 1000-2-500 St 2 1000 836 (820) 500 7,5 82 G1 900 x 900 x 2050 325
1) in accordance to VDMA-entity sheet 4362
2) Free field measurement in. acc. DIN 45635 in 1 m distance
KAESER Kompressoren / [Link] / Page 3 02/2009
Working instruction
The diaphragm pressure switch takes over the switching off and on of
compressor after the first switch on.
Till 0.75 kW motor capacity:
Compressor unit till 0,75 kW motor performance have no
further control systems, diaphragm pressure switch
without venting valve, motor starts running without
unloading.
Compressor units > 1.1 kW motor performance possess a
device to unloaded start.
KAESER Kompressoren / [Link] / Page 4 02/2009
Working instruction
1.1 till 3 kW motor capacity:
To enable compressor to run without load (in idling), a venting valve
is installed on pressure switch. When the cut-out pressure in
pressure line is reached, the check valve is vented.
It’s not allowed to switch of the compressor manually because the
unloading valve will not work. Than the next start will be without
unloading!
KAESER Kompressoren / [Link] / Page 5 02/2009
Working instruction
From 3 kW motor capacity:
To ease starting, a solenoid valve is provided. This is open
when de--energized and closes again when the unit switches.
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Working instruction
From 5 kW motor capacity:
To ease starting during a star---delta start, two solenoid valves are
provided.
The solenoid valves connected at the aftercooler, G1/4 (G1/2) open when
de---energized and G3/4 closed when de---energized.
Both valves will close at changeover to delta.
The G1/4 (G1/2) solenoid valve opens when the compressor unit is
switched off and drains the cooler. The G3/4 solenoid valve opens
additionally after switching on.
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Oil lubricating ring
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Pressure switch
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Angle check valve
1 Check valve 4 Valve seat
2 Plug 5 Spring
3 Cone 6 Seal
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Discharge valve
Function: Closed valve: Opened valve:
The valve vents the line between The spring, aided by the air The activating pin presses
the compressor and the non- pressure, presses the ball the ball away from the
return valve. onto the valve seat. valve seat.
EV5
EV4
open closed open closed
1 activating pin 3 ball
2 housing 4 spring
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02/2009
Un-loading valve AEV4
Function:
The valve ensures an unloaded start of the
compressor and vents the line between the AEV4
compressor and the non-return valve after
switching off the compressor.
Closed valve:
If the apparent pressure is less than
approx. 2 to 2.5 bar or the activating pin
presses on the piston, then the piston is
lifted off the valve seat.
Opened valve:
If the apparent pressure is more than open closed
approx. 2 to 2.5 bar or the activating pin
does not press on the piston then the
piston is pressed onto the valve seat. 1 activating pin 3 piston
2 housing 4 spring
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02/2009
Drain valve EW5
Function: Closed valve:
The valve drains the The valve closes at a pressure of approximately 0,5 bar.
separator.
Opened valve:
The valve is depressurized. If
the pressure is less than 0.5
bar it is open. The spring lifts
up the piston from its seat.
EW5
Direction of flow
1 Piston 2 Spring 3 Housing
KAESER Kompressoren / [Link] / Page 15
02/2009
Drain valve Removal and disassembling
Note:
- The EW 5 drain valve is used as an
unloading valve on models KT 4 and
ECO 4.
KAESER Kompressoren / [Link] / Page 16
02/2009
Solenoid unloading valve
Type 1
Direction of flow
1 Venting hole
2 Coil
3 Armature
4 Armature spring
5 Closing spring
6 control bore
7 piston
KAESER Kompressoren / [Link] / Page 17
02/2009
Solenoid unloading valve
Removal and disassembling
Note:
-The larger diameter end of the two springs must press on the coil.
- On high pressure units, e.g. H35, the valve of size G 1/4 is fitted with a supporting ring.
This is not necessary on the standard version size G 1/2.
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02/2009
olenoid unloading valve (Solenoid drain valve)
Type 2
Function:
The valve drains the air receiver.
Closed valve:
When the coil is de---energized,
the armature spring presses,
with the aid of air pressure, the
armature down onto the valve.
Opened valve:
When the voltage is applied to
the coil, the magnetic force lifts
the armature from the valve seat. Flow direction
1 Coil 2 Armature 3 Armature
spring
KAESER Kompressoren / [Link] / Page 19
02/2009
olenoid unloading valve (Solenoid drain valve)
Removal and disassembling
Note:
- The valve is controlled by a separate timer that requires a power supply of 230 V, 50 Hz,
supplied by the user. The setting must be matched to the amount of accumulating
condensate.
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Wiring diagram
KAESER Kompressoren / [Link] / Page 21
02/2009