SYSTEM ARCHITECTURE
PIMS Project PLC System
PT. Wilmar Nabati Indonesia
Gresik
Wilmar IT/OT Architecture
IT System
Administrator End Users 1 5
1 4 Wireless
3 Access Point
11 Wilmar Group WAN Internet
1 1
11 + KPI Dashboard 11 + Data Archiving
10 + KPI Benchmarking 10 + KPI Calculation Office Firewall
Tool 6 9
(Hosted on AWS) (Hosted on AWS)
Web Server Data Archive
Site/Office LAN
DMZ 8
4
Network Attached Data Collector Factory Firewall
EDR Broker Patch Mgmt
Storage (NAS) (DC) Wireless
Server 7 9
1 11 Access Point
1 11 1 2 11 1 11
Factory LAN
1
A B C D E F G H I J K L M N O P Q
4
11
Engineering Wireless
Workstation (EWS) Access Point
SCADA SCADA SCADA SCADA SCADA SCADA SCADA SCADA SCADA SCADA SCADA SCADA SCADA SCADA SCADA SCADA SCADA
Control LAN
PLC PLC PLC 2
Keterangan Plant
• A = Plant Refinery 1, 2, 3, 4 & Fract 1, 2, 3, 4
• B = Plant Refinery 300, Refinery 400, Hydro SF 1, 2, dan 3
• C = Plant CPKO 1, 2, dan 3
• D = Plant ETP 1 & 2
• E = Plant PK Solvent
• F = Plant PK Crushing 1 & 2
• G = Plant Texturing Line 1 to Line 5
• H = Plant Texturing Line 6 & 7
• I = Plant SWRO 1
• J = Plant SWRO 2, 3, 4
• K = Plant NPK 1
• L = Plant NPK 2
• M = Plant NPK 3
• N = Plant Volac
• O = Plant Flourmill
• P = Plant CPC
• Q = Plant WTP 1 & 2
System Architecture
LEGEND
: Connection Existing
: Scada/OPC Existing
: Factory LAN
: Control LAN
: Controller DCS/PLC
System Architecture
1. Plant Refinery 1, 2, 3, 4 & Fract 1, 2, 3, 4
Factory LAN
SCADA REF SCADA REF SCADA FRACT SCADA FRACT
1 & 2 (OPC 1) 3&4 (OPC 2) 1&2 (OPC 3) 3&4 (OPC 4)
[Link] [Link] [Link] [Link]
Control LAN
PLC REF 1 PLC REF 2 PLC REF 4 PLC FRACT 1 PLC FRACT 2 PLC FRACT 3 PLC FRACT 4
PLC REF 3
[Link] [Link] [Link] [Link] [Link] [Link] [Link]
[Link]
System Architecture
2. Plant Refinery 300, Refinery 400, Hydro SF 1, 2, dan 3
Factory LAN
SCADA REF SCADA REF SCADA Hyd SF SCADA Hyd SF SCADA Hyd SF
SCADA Hyd SF
300 SF 300 SF 1 &2 1 &2 3
3
(OPC 5) (BACKUP OPC) (OPC 6) (BACKUP OPC) (BACK UP
(OPC 7)
[Link] [Link] [Link] [Link] OPC)
[Link]
Control LAN
PLC REF 300 SF PLC Hyd SF 1 PLC Hyd SF 2 PLC Hyd SF 3
[Link] [Link] [Link] [Link]
Factory LAN
SCADA Ref SCADA Ref
400 400
(OPC 30) (BACKUP OPC)
Control LAN
PLC Ref 400
[Link]
System Architecture
3. Plant CPKO 1, 2, dan 3
Factory LAN
SCADA CPKO SCADA CPKO SCADA CPKO 3 SCADA CPKO 3
1 &2 1 &2 (OPC 9) (BACKUP OPC)
(OPC 8) (BACKUP OPC) [Link] [Link]
[Link] [Link]
Control LAN
PLC CPKO 1 PLC NIU AHU PLC CPKO 2 PLC CPKO 3
[Link] [Link] [Link] [Link]
System Architecture
4. Plant ETP 1 & 2
Factory LAN
SCADA ETP
SCADA ETP
1 &2
1 &2
(OPC 10)
(BACKUP OPC)
[Link]
[Link]
Control LAN
PLC ETP 1 PLC ETP 2 PLC ETP EXPAND
[Link] [Link] [Link]
System Architecture
5. Plant PK Solvent
Factory LAN
SCADA SCADA SCADA
PK Solvent PK Solvent PK Solvent
(OPC 11) (BACKUP OPC) [Link]
[Link] [Link]
Control LAN
PLC PREPARATION PLC EXTRACTION
[Link] [Link]
System Architecture
6. Plant PK Crushing 1 & 2
Factory LAN
SCADA PKC
1 &2
(OPC 12)
[Link]
Control LAN
PLC PKC
1&2
[Link]
System Architecture
7. Plant Texturing
Line 1 to Line 5
Factory LAN
SCADA Text SCADA Text SCADA Text SCADA Text SCADA Text
Line 1 Line 2 Line 3 Line 4 Line 5
(OPC 13) (OPC 14) (OPC 15) (OPC 16) (OPC 17)
[Link] [Link] [Link] [Link] [Link]
Control LAN
PLC TXT Line 1 PLC TXT Line 2 PLC TXT Line 3 PLC TXT Line 4 PLC TXT Line 5
[Link] [Link] [Link] [Link] [Link]
System Architecture
8. Plant Texturing
Line 6 & 7
Factory LAN
SCADA Text SCADA Text
Line 6 Line 7
(OPC 18) (OPC 19)
[Link] [Link]
Control LAN
PLC TXT Line 6 PLC TXT Line 7
[Link] [Link]
System Architecture
9. Plant SWRO 1
Factory LAN
SCADA SWRO
1
(OPC 20)
[Link]
Control LAN
PLC SWRO 1
[Link]
System Architecture
10. Plant SWRO 2, 3, 4
Factory LAN
SCADA SWRO SCADA SWRO SCADA SWRO
2,3,4 2,3,4 2,3,4
(OPC 21) (BACKUP OPC) [Link]
[Link] [Link]
Control LAN
PLC SWRO 2 PLC SWRO 3 PLC SWRO 4
[Link] [Link] [Link]
System Architecture
11. Plant NPK 1
Factory LAN
SCADA NPK SCADA NPK
1 1
(OPC 22) (BACKUP OPC)
[Link]
Control LAN
PLC NPK 1
[Link]
System Architecture
12. Plant NPK 2
Factory LAN
SCADA NPK SCADA NPK
2 2
(OPC 23) (BACKUP OPC)
[Link]
Control LAN
PLC NPK 2
[Link]
System Architecture
13. Plant NPK 3
Factory LAN
SCADA NPK SCADA NPK
3 3
(OPC 24) (BACKUP OPC)
[Link]
Control LAN
PLC NPK 3
[Link]
System Architecture
14. Plant Volac
Factory LAN
SCADA Volac SCADA Volac
(OPC 25) (BACKUP OPC)
[Link]
Control LAN
PLC Volac
[Link]
System Architecture
15. Plant Flourmill
Factory LAN
SCADA Server SCADA Viewer SCADA Viewer
Flourmill Flourmill Flourmill
(OPC 26) (BACKUP OPC)
Control LAN
PLC Flourmill PLC Flourmill
System Architecture
16. Plant CPC
Factory LAN
SCADA CPC
(OPC 27)
[Link]
Control LAN
PLC CPC TF PLC CPC EXPAND PLC CPC NIU
[Link] [Link] [Link]
System Architecture
17. Plant WTP 1 & 2
Factory LAN
SCADA WTP1 SCADA WTP1 SCADA WTP2 SCADA WTP2
(OPC 28) (BACKUP OPC) (OPC 29) (BACKUP OPC)
[Link]
Control LAN
PLC WTP1 PLC WTP2 PLC A3707 BRAIN
[Link] [Link] [Link]
System Architecture
SUMMARY
• Total OPC in the PLC system are 30 sets
• 11 sets of OPC will be added to the PLC system, including:
1. in Ref & Fract plant as many as 4 sets of Backup OPC
2. in the Hydro SF plant as much as 1 set of Backup OPC
3. in the PK Crushing plant as much as 1 set of Backup OPC
4. in the texturing plant line 1- line 5 as much as 1 set of Backup OPC
5. in the plant texturing line 6- line 7 as much as 1 set of Backup OPC
6. in SWRO 1 plant as much as 1 set of Backup OPC
7. In the CPC plant, there are 2 sets of OPC and Backup OPC
• Price for adding 1 Backup OPC computer is IDR 25,000,000.00. So the total need for adding to PLC System is
IDR 25,000,000.00 x 11 = IDR 275,000,000.00
NIU PH 1