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Types of Level Measurement Instruments

The document discusses different types of level measurement instruments, their typical applications, and selection criteria. It provides details on common level instrument installations including bridles, stilling wells, and seal pots. Differential pressure level instruments are described, noting their design parameters, limitations, and that they provide an inferred level measurement based on hydrostatic head pressure differences.

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Arunan M
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100% found this document useful (2 votes)
343 views87 pages

Types of Level Measurement Instruments

The document discusses different types of level measurement instruments, their typical applications, and selection criteria. It provides details on common level instrument installations including bridles, stilling wells, and seal pots. Differential pressure level instruments are described, noting their design parameters, limitations, and that they provide an inferred level measurement based on hydrostatic head pressure differences.

Uploaded by

Arunan M
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
  • Selection Criteria
  • Typical Installations of Level Instrument
  • Level Instrument Selection & Applications
  • Types of Level Instrument – Differential Pressure
  • Types of Level Instrument – Bubbler
  • Types of Level Instrument – Buoyancy
  • Types of Level Instrument – Level Switch
  • Types of Level Instrument – Capacitance
  • Types of Level Instrument – Ultrasonic
  • Types of Level Instrument – Radar
  • Types of Level Instrument – Guided Wave Radar
  • Types of Level Instrument – Radiation
  • Level Instrument Performance Table
  • Work Process and Area of Attention
  • Datasheets of Level Instrument

Level Measuring

Instruments Selection &


Applications

Rev. 0 – Dec 2013


Table of Contents

 Selection Criteria  Types of Level Instrument –


Capacitance
 Typical Installations of level
Instrument  Types of Level Instrument –
Ultrasonic
 Level Instrument Selection &
Applications  Types of Level Instrument – Radar
 Types of Level Instrument –  Types of Level Instrument – Guided
Differential Pressure Wave Radar
 Types of Level Instrument – Bubbler  Types of Level Instrument –
Radiation
 Types of Level Instrument –
Buoyancy  Level Instrument Performance Table
 Types of Level Instrument – Level  Work Process & Area of Attention
Switch
 Datasheets of Level Instrument

2
Course/Learning Objectives

To familiarize with:
 Installation details on typical Equipment and standpipe.
 Types of Level instruments and its limitations.
 Work process involved in preparation of datasheet.

3
SELECTION CRITERIA

4
Selection Criteria
 What are the selection criteria for level instruments?

• Vessel Type – Atmospheric or Pressurized


• Vessel Nozzle Orientation , internal structures
• Material to be Measured – Liquid, Interface or Solid
• Process Conditions - Temperature, Pressure, Density, Viscosity,
Conductive, Turbulence, Foam, Vaporization Occur at the Surface,
Sour or Corrosive Service, dust and build up
• Measurement Range
• Measurement Type – Continuous (Transmitter), Point (Switch), Local
(Gauge)
• Contact or Non-Contact Measurement

5
TYPICAL INSTALLATIONS OF LEVEL INSTRUMENT

6
Typical Installations of Level Instrument

SEAL POT

BRIDDLE

TANGENT LINE

7
Typical Installations of Level Instrument
[Contd.]
 What is a bridle?

• An Instrument Standpipe
• Allows for Multiple Instruments to be Connected to the Vessel While the Number of Nozzle
Connections on the Vessel Remains Two
• Allows the Instruments to be Isolated from the Vessel without Removing the Vessel from
Service
• Bridle Connection Ratings and Material Should Match Those of the Vessel
• Should be Provided with Both Vent and Drain Connections
• Typical Bridle Pipe Size is 2” or 3”

• 8 8
Typical Installations of Level Instrument
[Contd.]
 What is a Stilling Well?

• An Instrument Standpipe which is Open at the Bottom and is Drilled with Vent Holes
along the Length of the Standpipe
• Flanged on Top of Standpipe where Level Instrument will be Mounted
• Should Allow for Space between Bottom of Vessel and Stilling Well (Minimum of 6”)
to Minimize Plugging
• Provides Additional Protection for Level Instrumentation
• Reduces Effects of Process (Turbulence, Foaming)
• Typical Pipe Size is 2” to 4”

• 9 9
Typical Installations of Level Instrument
[Contd.]
 What is a Seal Pot

• Metal Container used Either to:


– To Keep the Seal Fluid in the Reference Legs from Boiling Away in Hot Applications
(Steam Drums).
– Allow maintenance to fill the impulse lines with seal fluid or act as a reservoir to keep the
impulse lines full.

 What is a Jig Set

• Mechanical device used to exactly space vessel, bridle or level gauge nozzle
connections when nozzles are welded in place.

• 10 10
Typical Installations of Level Instrument
[Contd.]
 Installation On Typical Vessel

11
Typical Installations of Level Instrument
[Contd.]
 Installation On Typical Vessel

12
Typical Installations of Level Instrument
[Contd.]
 Installation On Typical Vessel

13
Typical Installations of Level Instrument
[Contd.]
 Installation On Typical Vessel

14
Typical Installations of Level Instrument
[Contd.]
 Installation On Typical Vessel

15
Typical Installations of Level Instrument
[Contd.]
 Installation On Standpipe

16
Typical Installations of Level Instrument
[Contd.]
 Installation On Standpipe

17
Typical Installations of Level Instrument
[Contd.]
 Installation On Standpipe

18
Typical Installations of Level Instrument
[Contd.]
 Installation On Standpipe

19
Typical Installations of Level Instrument
[Contd.]
 Installation On Standpipe

20
Typical Installations of Level Instrument
[Contd.]
 Installation On Standpipe

21
LEVEL INSTRUMENT SELECTION & APPLICATIONS

22
Level Instrument Selection & Applications
 Detection of level in process equipment which sees a dynamic process, for
example a two phase or three phase Separator or a flash vessel. In such
applications level needs to be detected with fast response and continuously to
allow online monitoring and control of the level in the equipment.
 Typical instruments used are:
• Level Transmitters based on sensing liquid head measurement, DP type
• Radar type Level Transmitters (contact and non-contact type and guided wave
type
• Displacer type Level Transmitters.
• Nucleonic gauges (Sometimes used in Separators)

• 23 23
Level Instrument Selection & Applications
[Contd.]
 Measurement of level in a storage tank.
• In such applications level measurement is required to maintain inventory. Tank gauging
is a more elaborate storage application where the materials stored in a number of tanks
are controlled for inventory by level instruments and a centralized computing system.

 Typical instruments used are:


• Auto tank gauges, for atmospheric or for tanks with low pressure and non-toxic
fluids
• Servo operated displacer type transmitter for pressurized tanks, bullets and for
Tank Gauging requiring high accuracy.
• Radar type Level Transmitter
• Ultrasonic type Level Transmitter
• Level Transmitters based on sensing liquid head measurement, DP type

24
Level Instrument Selection & Applications
[Contd.]
 Interface level measurement is required in equipment like Separators where
water is separated from Oil (Hydrocarbon liquid).
 Typical instruments used are:
• Radar type Level Transmitter
• Displacer type Level Transmitter
• Capacitance type Level Transmitter
• DP transmitters

25
Level Instrument Selection & Applications
[Contd.]
 Sometime Level measurement or detection is required to signal the malfunction
of equipment. For example Level instruments are used in Instrument air
receivers to detect any water level. Water vapor may condense in the air
receiver if the instrument air-dryer does not function well.
 Typical instruments used are:
• Displacer type Level Transmitters.
• Capacitance type Level Transmitters.
• Local gauge like a transparent level gauge glass.

26
TYPES OF LEVEL INSTRUMENT – DIFFERENTIAL PRESSURE

27
Differential Pressure Type: General Technical
Specification
 Design PressureTo 10,000 psig
 Design Temperature To 175 °C for differential pressure type
and 650 °C for filled systems.
 Range Differential pressure cells and indicators are
available with full scale ranges as low as 0 to 5 inch H2O.
Higher ranges are limited only by the physical size of
the tank.
 Accuracy ± 0.5 to 2 % of the span.
 MOC Plastics, brass, steel, SS, Monel and
special alloys for the wetted parts. Enclosures and
housing are available in aluminum, SS and fiber glass
composites

28
Differential Pressure Type - Limitations
 Inferred level measurement is based on hydrostatic head pressure.
 Inexpensive to purchase, but, costly to install.
 Changes in specific gravity or vapor pressure will cause inaccurate level
measurement.
 Calibration and re-calibration can be difficult.
 Condensation in remote capillary tubing will cause measurement error.
 Viscous and dirty media require diaphragm seals.
 Not suitable for mounting to an external chamber or cage.
 Side mounting near tank base increases number of possible leak points

29
TYPES OF LEVEL INSTRUMENT – BUBBLER

30
Bubbler Type: General Technical
Specification
 Applications Usually local indicator on open tanks
containing corrosive, slurry or viscous process liquids. Can also
be used on pressurized tanks, but only up to the pressure of air
supply.   
 Operating Pres. Usually atmospheric   
 Operating Temp. Limited only by pipe material, purging has
also been used on fluidized bed combustion process
to detect levels. 
 Materials Usually SS 
 Accuracy Depends on the accuracy of the pressure
indicator, usually 0.5% to 2% full scale.
 Range No Limitation

31
Bubbler Type - Limitations
 Regular preventive maintenance required.

32
TYPES OF LEVEL INSTRUMENT – BUOYANCY

33
Buoyancy Type: General Technical
specification
 Design Pres Set by flange rating of the cage or by the
maximum working pressure of the displacer, usually up to
100 psig for flexible disc and up to 600 psig for diaphragm
sealed designs. The flexible shaft unit can operate up to
1000 psig; torque tube designs are available
up to 2500 psig; magnetically coupled units can be used
up to 6000 psig.
 MOC Displacers are available in 316 SS, Monel,
Polypropylene or solid Teflon. The cage is usually
carbon or stainless steel.
 Accuracy 0.5% of full scale.
 Range Standard displacers are available in lengths
of 0.35 to 1.5 meters.
 Type of Sensors Two types of sensors are used : 
Caged ( Side mount outside vessel) / Cage less (Top
mounted on vessel).

34
Buoyancy Type - Limitations
 Torque tube is large and bulky with many parts.
 Costly to purchase, install, calibrate and maintain.
 Difficult to calibrate in actual installation.
 Components will wear and loose tolerance over time.
 Has moving pressure boundary parts subject to fatigue failure.
 Changes in specific gravity and vapor density will cause
inaccurate level measurement.
 Buildup on mechanical parts will cause errors in measurement.

35
TYPES OF LEVEL INSTRUMENT – LEVEL SWITCH

36
Level Switch: General Technical specification
 Types A) Turning Fork (85 Hz) B)
Vibrating Probe (200-400 Hz) C) Vibration Reed (120
Hz)
 Application A) Liquid. slurry and solids level switches.
B) Powder , bulk solids , granular materials. C) Non
coating application.
 Design Pres A and B up to 150 psig , C up to 3000 psig.
 Design Temp A) -43 to 93 °C B) -10
to 80 °C C) -100 to 149 °C
 MOC Aluminum, steel, SS.
 Minimum Bulk Density A and C down to 1 lb/cu. ft. (16 Kg/m3)
B requires specific gravity of 0.2.

37
TYPES OF LEVEL INSTRUMENT – CAPACITANCE

38
Capacitance Type: General Technical
specification
 Service Point and continuous level measurement of solids
and liquids (both conductive and non conductive) utilizing the
wetted probe.
 Design Pres Up to 4000 psig. 
 Design Temp PTFE insulation can be used from -185 to 296°C.
uncoated bare probes can be used up to 982 °C. Alumina
insulation can go up to 1128°C.
 Excitation A few MHz.  
 MOC Generally SS for non conductive and Teflon
coated SS for both conductive and non conductive services.
Ceramics, PVC, Kynar and other plastic coatings are also
available.   
 Spans From 0.25 to 2500 Pico Farad. Because of
sensitivity limitations a minimum span of 10 Pico Farad is
preferred.  
 Accuracy For continuous level detection, the minimum
percentage error is 2% of the full scale

39
Capacitance Type - Limitations
 Must change level to calibrate the instrument.
 Accuracy can be affected by calibration and dielectric stability.
 Change or variation in dielectric value affects accuracy.
 Stable ground reference is critical.

 Conductive coating build-up will cause measurement error.


 High-dielectric foam will cause measurement error
 Buildup on mechanical parts will cause errors in measurement

40
TYPES OF LEVEL INSTRUMENT – ULTRASONIC

41
Ultrasonic Type: General Technical
Specification
 Applications For wetted and non contact applications for
clean and unagitated vessel with liquid level or interface and
solids level measurement. Uses piezoelectric transducers
 Design Pressure Probe switches are used up to 3000 psig; transmitters
for atmospheric service up to 7 psig; and some special units up
to 150 psig.
 Design Temp Switches from -73 to 149 °C and transmitters
from -34 to 66 °C.
 MOC Aluminum, SS, Monel, Hastelloy Kynar, PVC,
Teflon, Epoxy. 
 Ranges For tanks and silos up to 200 feet.
 Accuracy 0.25 to 2% of full scale.

42
Ultrasonic Type - Limitations
 Limited to application under 50 psig.
 Not suitable for application under vacuum measurement.
 Low temperature range, generally -40 deg C.
 Installation in metal flanges may cause ringing.
 Visible vapors such as hydrocarbons may cause error or failure.
 Windage may cause loss of return echo.
 Structures within the vessel may create false echoes that affect measurement
 Foaming surfaces may cause error or failure.
 Swirling and turbulence may cause error or failure

43
TYPES OF LEVEL INSTRUMENT – RADAR

44
Level Measurement with Radar
Radar level measurement

 Top mounted
 Solids and liquids applications
 Non-contact

RADAR is virtually unaffected by the


following process conditions:

 Temperature
 Pressure and Vacuum
 Conductivity
 Dielectric Constant (dK)
 Specific Gravity
 Vapor, Steam, Dust or Air Movement
 Build up (depends on radar design)

45
Level Instrument - Radar

• 46 46
Level Instrument – Radar [Contd.]

• 47 47
Level Instrument – Radar [Contd.]

• 48 48
Radar Type (through Air)– How it works

 Radar is a time of flight measurement.

• Microwave energy is transmitted by the radar.

• The microwave energy is reflected off the product surface

• The radar sensor receives the microwave energy.

• The time from transmitting to receiving the microwave energy is


measured.

• The time is converted to a distance measurement and then


eventually a level.

49
Radar Type (through Air) [Contd.]
 Function of an antenna
• Signal focusing
– reduction of the antenna ringing
– optimization of the beam

• Signal amplification
– focusing of the emitted signal
– amplification of the receipt signal

• Signal orientation
– point at the product surface
– minimization of false echo reflections

50
Radar Type (through Air) [Contd.]
• Choice of frequency
Radar wavelength = Speed of light / frequency
l=c / f
• 47.5mm
Frequency 6.3 GHz
wavelength l = 47.5 mm

• 11.5mm

Frequency 26 GHz
wavelength l = 11.5 mm

High frequency: Low frequency:

shorter wavelength longer wavelength

narrower beam angle wider beam angle

more focused signal less focused signal

ability to measure smaller vessels ability to measure in vessels with


with more flexible mounting difficult application variables

51
Radar Type (through Air) [Contd.]
• Focusing of frequency

Comparison of horn diameters that produce the same beam angle


• (A shorter wavelength means a smaller antenna for the same beam angle)

Focusing at 6.3 GHz: Focusing at 26 GHz:


Horn size Beam angle Horn size Beam angle
3“ 38° 1.5" 22°
4“ 33° 2“ 18°
6" 21° 3“ 10°
10“ 15° 4“ 8°

• 6.3 GHz • 26 GHz

5 GHz 10 GHz 15 GHz 20 GHz 25 GHz 30 GHz Frequency

52
Radar Type (through Air) [Contd.]
 Major factors in specifying a radar- frequency

• Mounting options

• Customer’s 100% point

• Vessel dimensions – proximity of connection to


sidewall

• The presence of foam

• Agitated product surfaces

• Vapour composition

• Vessel internal structures

• Dielectric constant (dK)

53
Radar Type (through Air) [Contd.]
• Radar technology- Choosing a frequency
• No single frequency is ideally suited for every radar level application.
Low Frequency – 6.3 GHz – C-band High Frequency – 26 GHz – K-band

Better Performance with:


 Small Process Connections
 Heavy Agitation  Very little “near zone”
 Severe Build-up  Recessed in nozzles
 Foam  Less susceptible to false echoes
 Steam
 Dust
 Reduced antenna size
 Mist  Perfect for small vessels
 Dish bottom vessels
 Able to measure lower dK
 Typical accuracy: +/- 10mm products without using a
stilling well.

 Typical accuracy +/- 3-5mm

54
Radar Type: General Technical
specification
 Applications High accuracy, non contact measurement of liquids
in larger tanks. Interference can be caused by
agitators and other metallic surfaces, thick foam or window
coating. Suitable where material is flammable or dirty.
 Power Level 0.01 mW/cm2 (Microwave band) at typically 10GHz
Frequency
 Principle Time of flight measurement (d=t/2 * c , t=time,
c=speed of light, d=distance)
 Design Pressure To 600 psig for suspended antennas, 300 psig for
Isolated antennas.
 Design Temp Up to 230 °C for standard designs.
 Wetted Parts For suspended antennas 316SS, aluminum or
Hastelloy with TFE seal. For isolated antennas wide
choice of plastics.
 Range To 650 feet for large antenna size of 8, 12, 18 inches
diameter. To 50 feet for small sizes of 3, 4, 6 inches.
 Accuracy From ± 1 inch to 0.5 % of full scale

55
Radar Type (through Air)
 Tolerated Coating Up to 1 inch of the buildup in non
conductive oil, tar or wax; up to 1/8 inch of the buildup in
conductive and water based.
 Zero Shift Zero shift up to 1/3 inch can be removed
by wet calibration.
 Tolerated Turbulence Up to 3 feet waves. For sensors with 1
GHz bandwidth, large diameter sensors have no error.  
 Tolerated Foam Up to 5 to 6 feet if non conductive, up to
6 to 12 inch depending on the density if conductive.
 Mist or Spray Effects No effect for a mist, full falling curtain
of spray will block the beam.

56
TYPES OF LEVEL INSTRUMENT – GUIDED WAVE RADAR

57
Guided Wave Radar
Guided Wave Radar level measurement
 Time of Flight
 Top mounted
 Solids and liquids applications
 Contact Measurement

Guided Wave Radar is virtually unaffected by the following


process conditions:
 Temperature
 Pressure and Vacuum
 Conductivity
 Dielectric Constant (dK)
 Specific Gravity
 Vapor, Steam, or Dust Air Movement
 Build up (depends on type of build up)
 Foam

58
GWR – Accuracy & Dead Zones
Typical Accuracies

• Cable +/- 5 mm
• Rod +/- 5 mm
• Concentric Tube +/- 3 mm

Typical Dead Zones or Blocking Distances


Cable
• Top 6 inches
• Bottom 9.8 inches
• 6”
includes weight –

Rod
• Top 6 inches
• Bottom 0 inches
Concentric Tube
• Top: 1.6 inches
• Bottom: 0.8 inches

59
GWR- Application Examples [Contd.]
 Installation into the vessel

 Installation in bridles without worry of build-up or interference


from side leg connections

 Ideal for replacement of displacers

60
GWR- Application Examples [Contd.]
• InterfaceMeasurement
• Oil/Water
• Solvent/Water

61
Guided Wave Radar – Advantages [Contd.]

 Measurement is direct, actual product level.


 No capillary tubing is needed to balance pressurized vessel.
 Designed to mount on a vessel or in a chamber.
 Leakage hazard is minimized since it is top mounted
 Various probes available to match a medias specific
characteristics.

62
Guided Wave Radar – Advantages [Contd.]
 Small, compact and easy to handle.

 Inexpensive, easy to install and configure.

 No moving parts; nothing to wear and loose tolerance.

 With no moving parts, it has robust pressure boundary

 Not affected by changes in specific gravity or vapor density.

 No moving parts that are susceptible to the effects of coating


build-up.

63
Guided Wave Radar – Advantages [Contd.]
 Suitable for pressure to 5000 psi at 70 Deg F.
 Operate to specification under full vacuum.
 Suitable for cryogenic service to -230 Deg F @ 2000 psi.
 May be installed in metal or plastic flanges without a negative impact on
performance.
 Visible vapor have no impact on performance.
 Windage has no impact on performance.
 Probe is unaffected by obstructions and is not affected by free-air echoes.
 Probe direct contact with media, so measurement unaffected by turbulence.
 Foam has no effect on measurement performance.

64
Guided Wave Radar – Advantages [Contd.]
 Designed to use in toughest process level applications.

 Transition line is used to propagate signal, not free air.

 Moisture or condensate on probe will have no impact on measurement accuracy.

 Contact measurement is capable of determining a liquid/liquid interface.

 Unaffected by agitator blade motion interference.

 Capable of measuring to the bottom of the vessel, even with 1.4 dielectric.

65
TYPES OF LEVEL INSTRUMENT – RADIATION

66
Radiation Type: General Technical
Specification
 Application: Non contact measurement of liquids and solids.
 Temperature: External detectors suitable for -40 to 70 °C ambient
conditions and can also be provided with water cooling.
 Sources:   Cobalt 60 (5.3 Year half life), Cesium 137 (30 years half life),
Americum 241(455 years half life) and Radium 226 (1602 years half
life). Cesium is the most often used because it decays more slowly.
Cobalt is selected when the tank walls are thick. Point sources are
affected by product density variations, strip sources are not.
 Exposure Limits: Occupational worker : 20 mSv in a Year (2.5 rem/year).
Do not exceed 50 mSv in a single year
Public : 1 mSv in a year
 Source Strength: In external types usually a few hundred mCi or less; in dry
well type backscatter units usually 10 mCi.
 Accuracy: 1% of the span.
 Ranges: External units have ranges from 1 inch to 20 feet for single
stationary units, higher for multiple units and upto 50 feet for
motorized units

67
Radiation Type
• Important Design Considerations
1. Source should be selected so that radiation intensity at detector should
drops to 50% for change in level from 0 to 100%.At the same time intensity
during vessel empty condition should not exceed the safety limit of 2.5
mr/hr.
2. For different detecting devices the radiation intensity should be more than
a. 1,0 mr/hr for Ion chambers.
b. 0.5 mr/hr for GM tubes.
c. 0.1 to 0.2 mr/hr for Scintillation counter.
3. While detection of level , density of the material is considered to be
constant , variation in density can cause errors in measurement.

68
Radiation Type – Source Sizing

69
LEVEL INSTRUMENT PERFORMANCE TABLE

70
Level Instrument Performance Table

• E Excellent
• F Fair
• NA Not Applicable
• UL Unlimited
• L Limited Models,
• Geometry, or Process media
• ME Measures Foam
• IG Ignores Foam

71
Level Instrument Performance Table [Contd.]

• E Excellent
• F Fair
• NA Not Applicable
• UL Unlimited
• L Limited Models,
• Geometry, or Process media
• ME Measures Foam
• IG Ignores Foam

72
Level Instrument Performance Table [Contd.]

• E Excellent
• F Fair
• NA Not Applicable
• UL Unlimited
• L Limited Models,
• Geometry, or Process media
• ME Measures Foam 73
• IG Ignores Foam
Level Instrument Performance Table [Contd.]

• E Excellent
• F Fair
• NA Not Applicable
• UL Unlimited
• L Limited Models,
• Geometry, or Process media 74
• ME Measures Foam
Level Instrument Performance Table [Contd.]

• E Excellent
• F Fair
• NA Not Applicable
• UL Unlimited
• L Limited Models,
• Geometry, or Process media
• ME Measures Foam
• IG Ignores Foam

75
Typical Application:- Desalter Interface
Control (Agar Probe)

• Continuous Brine Valve Control


• Directional Control of Emulsion Growth
• Elimination of Routine Free Oil Undercarry
• Advance Warning of Emulsion Growth Below the Grids
• Advance Warning of Oil/Solids Contamination of Water Phase
• Advance Warning of Water “Slugging” in the Feed from the Tank Farm
• Potential to Automate Upset Responses
• Optimization of Chemical Usage and Other Operating Parameters

76
WORK PROCESS AND AREA OF ATTENTION

77
Work Process and Area of Attention
 Review the types of the level instrument in the basic design dossier and P&IDs.
 Review the project specification with respect to special requirements like
minimum size, rating of nozzle and accuracy requirement.
 Review the equipment data sheet and the process data issued by the Process
group.
 Review the critical process parameters like density, dielectric constant, pressure,
temperature, and corrosive properties.
 Review the interface levels, emulsion layer height, difference in density/di-
electric constant

78
Work Process and Area of Attention [Contd.]
 Review whether the tank is pressurized or atmospheric, fixed roof or floating
roof.
 Review the level sketch. Review the operating levels and the alarm levels and
determine the range of the transmitter.
 Review the functional requirement—monitoring, control, shutdown, local
indication.
 Review requirements to meet the SIL.
 Review the accuracy requirement.
 Determine or confirm the type of level instrument.

79
Work Process and Area of Attention [Contd.]
 Review the nozzle location, requirement of mechanical supports, requirement of
stand pipe/bridle, requirements of stilling wells, requirement of supports, thermal
insulation/anti-frost protection and mechanical feasibilities.
 Review the requirement of illumination for the level gauge glass.
 Review the requirement of heat tracing/insulation of vapour space connection
and the interface with Electrical group for heat tracing.
 Review the requirement of stand pipe with Piping and Mechanical group and
also ensure if Stand pipes are prohibited for certain applications by the contract
specification.
 Review the requirement of heat tracing/thermal insulation of the Level gauges,
External chambers, Stand pipes and workout the interface requirement with
Mechanical and electrical groups.

80
Work Process and Area of Attention [Contd.]
 Review any dissimilar flange joints exists or not and in-case of such a joint verify
the pressure temperature rating adequacy of the flange joints and use non
metallic gasket to eliminate galvanic corrosion.
 Prepare the data sheets.
 Prepare initial interface information to allow planning of space and installation by
piping group.
 Prepare IDIT for the associated group like Static Mechanical.
 Prepare inquiry indents. Include the equipment GA drawing and Level sketch.
 Include the NDE test requirements.
 Carry out technical bid evaluation.

81
Work Process and Area of Attention [Contd.]
 Review any certification requirement for tank gauging.
 Prepare the purchase requisition.
 Review supplier drawings, data sheet and specification.
 Send final IDIT if required.
 Review the GA drawing of the equipment with the final supplier drawing.
Review the dimensional tolerances and inform the Mechanical group.
 The final GA drawing to the 3D modeling group.

82
DATASHEETS OF LEVEL INSTRUMENT

83
Datasheet:- Radar Level TX

84
Datasheet:- Level Gauge Transparent

85
Review

The selection criteria involved in level instruments.


The typical installation details and interdepartment interface.
The types and limitations of level instruments.
The work flow involved in the preparation of the datasheet.

86
QUESTIONS?

87

Level Measuring 
Instruments Selection & 
Applications
Rev. 0 – Dec 2013
2
Selection Criteria 
Typical Installations of level 
Instrument
Level Instrument Selection & 
Applications
Types of Leve
3
Course/Learning Objectives
To familiarize with:
Installation details on typical Equipment and standpipe.
Types of Level i
4
SELECTION CRITERIA
5
• Vessel Type – Atmospheric or Pressurized
• Vessel Nozzle Orientation , internal structures
• Material to be Measured – Li
6
TYPICAL INSTALLATIONS OF LEVEL INSTRUMENT
7
Typical Installations of Level Instrument
TANGENT LINE
BRIDDLE
SEAL POT
8
• An Instrument Standpipe
• Allows for Multiple Instruments to be Connected to the Vessel While the Number of Nozzle 
Conne
9
• An Instrument Standpipe which is Open at the Bottom and is Drilled with Vent Holes 
along the Length of the Standpipe
• F
10
• Metal Container used Either to:
– To Keep the Seal Fluid in the Reference Legs from Boiling Away in Hot Applications 
(S

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