MACHINE DESIGN

<LEAKAGE EDITION>
A method that does not require clamping,
chucking, or holding round workpieces

A. CENTERLESS GRINDING
B. LASER MACHINING
C. CHEMICAL MILLING
D. ULTRAFINISHING
A white metal almost as bright as silver and is
malleable and ductile and can be welded

A. NICKEL
B. ALUMINUM
C. WHITE IRON
D. LEAD
After any cutting or standard grinding operation,
the surface of a workplace will consist of:

A. SMEAR METAL
B. ULTRAFINISHING
C. SUPERFINISHING
D. CENTERLESS GRINDING
Which of the following where pipe wrench
(Stillson) was designed to be used?

A. HEXAGONAL OBJECTS
B. SQUARE OBJECTS
C. ROUND OBJECTS
D. FLAT OBJECTS
Taylor’s equation relates cutting speed v and
tool life T for particular combination of tool
and workpiece, VT^n= constant. This equation
is also known as:

A. FLANK WEAR
B. NOSE FAILURE
C. CRATER WEAR
D. TOOL LIFE
Which of the following is correct in pouring
babbitt?

A. IT CAN BE DONE IN SEVERAL POURING

B. MUST BE POURED ALL AT ONE TIME
C. CAN BE DONE AT INTERVALS
D. MUST BE DONE IN COOL PLACE
It reduce friction and do not cause rust but are
less efficient of heat removal than water

A. SAL SODA
B. KEROSENE LUBRICANTS
C. STRAIGHT CUTTING OILS
D. AIR
In machine shop, if the lips of a drill are of
different lengths then which of the following
will likely happen?

A. THE DRILL WILL NOT CUT

B. THE HOLE WILL BE LARGER THAN THE DRILL
C. THE HOLE WILL BE SMALLER THAN THE DRILL
D. NONE OF THESE WILL HAPPEN
Addition of ____ to water produces an efficient,
inexpensive cutting fluid that does not
promote rusting:

A. SAL SODA
B. KEROSENE LUBRICANTS
C. STRAIGHT CUTTING OIS
D. AIR
How do you call the process used to retard
corrosion (rust) on iron pipe and fitting?

A. TINNING
B. GALVANIZING
C. SOLDERING
D. SULPHURIZING
Which of the following is a good heat remove,
but it promote rust?

A. AIR
B. KEROSENE
C. CARBON DIOXIDE
D. WATER
Copper is annealed by heating to a cherry red
color and _____

A. DOUSING IN COLD WATER

B. DOUSING IN OIL
C. COOLING SLOWLY IN AIR
D. DOUSING IN HOT WATER
Which of the following is used to reduce friction,
remove heat, remove chips and protect
against corrosion

A. WATER VAPOR
B. CARBON
C. AIR
D. CUTTING FLUID
On XX heavy pipe the extra metal is added to
which of the folowing?

A. OUTSIDE
B. INSIDE
C. HALF ON THE INSIDE, HALF ON THE OUTSIDE
D. ¾ ON THE OUTSIDE, ¼ ON THE INSIDE
Percent of the heat developed in cutting is due
to friction between the tool and the
workpiece is

A. APPROXIMATELY 50%
B. APPROXIMATELY 10%
C. APPROXIMATELY 25%
D. APPROXIMATELY 75%
In one turn of the screw in a micrometer, it
moves the spindle by what amount?

A. 0.25”
B. 0.025”
C. 0.205”
D. 0.110”
Soluble in the presence of high temperature iron
used in specific cases, usually in finishing
operations

A. CERAMIC TOOLS
B. DIAMONDS
C. HIGH SPEED
D. ALUMINUM
Cast iron weighs 640 pounds per cubic foot. How
much is the weight of a cast iron block
14”x12”x18”?

A. 1200 LBS
B. 1120 LBS
C. 1000 LBS
D. 1088 LBS
Which of the following is manufactured from
aluminum oxide have the same expected life
as carbide tools but can operate at speeds
from two to three times higher?

A. CERAMIC TOOLS
B. HIGH SPEED STEEL
C. DIAMONDS
D. CARBON TOOL STEEL
In which of the following where plug cock offers?

A. MORE RESISTANCE TO FLOW THAN A GLOBE

VALVE
B. THE SAME RESISTANCE TO FLOW AS A GLOBE
VALVE
C. LESS RESISTANCE TO FLOW THAN A GLOBE
VALVE
D. THE SAME RESISTANCE TO FLOW AS AN
ANGLE VALVE
Sinistered carbide operate at cutting speeds how
many times as fast as HSS tools:

A. 2–5
B. THRICE
C. 5–7
D. TWICE
How do you call the tool used to cut threads on
pipe?

A. PIPE TOOL
B. PIPE VISE
C. PIPE STOCK
D. PIPE CUTTER
They are produced through powder metallurgy
from nonferrous metals

A. DIAMONDS
B. CAST NONFERROUS
C. CERAMIC TOOLS
D. SINISTERED CARBIDES
Sheet metal of #18 gage is heavier than;

A. 12 GAGE
B. 22 GAGE
C. 14 GAGE
D. 16 GAGE
Cast nonferrous tools are brittle but can be used
up to approximately

A. 1700 F
B. 2200 F
C. 2000 F
D. 600 F
In which of the following where pipe is
measured?

A. INSIDE DIAMETER
B. THICKNESS OF WALL
C. OUTSIDE DIAMETER
D. WIRE GAGE
Which of the following contains tungsten or
chromium and retains its hardness up to
approimately 1100 F, a property known as red
hardness

A. CERAMIC TOOLS
B. DIAMONDS
C. HIGH SPEED TOOLS
D. CARBON TOOL STEEL
Which of the following groups of pipe sizes is
correct?

A. ¼, ½, ¾, 7/8, 1
B. ¼, 3/8, ½, ¾, 1
C. ¼, 3/8, ½, 5/8, ¾, 1
D. ¼, ½, 5/8, ¾, 1
Carbon tool steel can be given a god edge but is
restricted to use below

A. 400 – 600 F
B. 300 – 400 F
C. 700 – 800 F
D. 800 – 1000 F
• What method used to determine the reactions
on continuos beams?

• A. TWO-MOMENT EQUATIONS
• B. THREE-MOMENT EQUATIONS
• C. SECOND-MOMENT EQUATIONS
• D. THIRD-MOMENT EQUATIONS
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
A plain carbon steel with approximately 0.9 to
1.3% carbon which has been hardened and
tempered

A. CARBON TOOL STEEL

B. CAST NONFERROUS
C. HIGH-SPEED STEEL
D. DIAMOND
• Generally applied on speed reducer due to
large speed ratio:

• A. BEVEL GEARS
• B. WORM GEARS
• C. HELICAL GEARS
• D. HYPOID GEARS
Which of the following is not a measuring
device?

A. ORSAT ANALYZER
B. THERMOMETER
C. MICROMETER CALIPER
D. DIVIDER
• The effective face width of a helical gear
divided by axial pitch

• A. APPROACH RATIO
• B. ARC OF RECESS
• C. ARC OF ACTION
• D. FACE OVERLAP
Grinding in which very little material, 0.001 to
0.005 in. is removed

A. GRINDING
B. SNAGGING
C. HONING
D. LAPPING
• It consists of two cranks, a stationary piece
called the line of centers and the connecting
rod is

• A. 5-BAR LINKAGE
• B. 3-CRANK LINKAGE
• C. 4-CRANK BRACES
• D. 4-BAR LINKAGE
Which of the following are used in specific case,
usually in fnishing operations

A. SINISTERED CARBIDES
B. CERAMICS TOOLS
C. DIAMONDS
D. CAST NONFERROUS
• Used to change rotary motion to reciprocating
motion

• A. RACK GEARS
• B. HELICAL GEARS
• C. HYPOID GEARS
• D. HERRINGBONE GEARS
Which of the following is manufactured from
aluminum oxide have expected life as carbide
tools but can operate at speeds from two to
three times higher? They operate below
1100C

A. SINISTERED CARBIDES
B. CERAMIC TOOLS
C. DIAMONDS
D. CAST NONFERROUS
• Pitch diameter less than the diameter of the
roller chain is equal to:

• A. TOP LAND
• B. ADDENDUM
• C. BOTTOM DIAMETER
• D. FACE OVERLAP
Ceramic tools operate at what temperature?

A. BELOW 2000 F
B. BELOW 220O F
C. ABOVE 2000 F
D. ABOVE 2200 F
• The most known lubricants being utilized in
whatever category of load and speed are oil,
air, grease and dry lubricants like:

• A. BRONZE
• B. SILICON
• C. LEAD
• D. GRAPHITE
Which of the following is produced through
powder metallurgy from nonferrous metals?

A. SINISTERED CABIDES
B. CERAMIC TOOLS
C. DIAMONDS
D. CAST NONFERROUS
• Continuous stretching under load even if the
stress is less than the yield point

• A. PLASTICITY
• B. CREEP
• C. ELASTICITY
• D. DUCTILITY
Cast nonferrous tools are brittle but can be used
up to approximately

A. 1000 C
B. 925 C
C. 1500 C
D. 750 C
• It is the product of the resultant of all forces
acting on a body and the time

• A. LINEAR MOMENTUM
• B. ANGULAR MOMENTUM
• C. LINEAR IMPULSE
• D. ALL OF THESE
Contains tungsten or chromium and retains its
hardness up to approximately 600 c

A. CARBON TOOL STEEL

B. HIGH SPEED STEEL
C. LOW SPEED STEEL
D. MEDIUM SPEED STEEL
A tank 28” in diameter and 14’ high is filled with
water. The total pressure on the bottom of the
tank is;

A. 3741 LBS
B. 2573 LBS
C. 4257 LBS
D. 3000 LBS
The energy expended per unit volume removed
is known as

A. SPECIFIC CUTTING ENERGY

B. METAL REMOVAL RATE
C. CUTTING HORSEPOWER
D. ABSOLUTE CUTTING ENERGY
Which of the following usually happen to the
blade of flexible hacksaw applied by too much
pressure?

A. SNAP EASILY
B. BUCKLE OR RUN OUT OF LINE
C. CUT TOO FAST
D. CUT ON A SLANT
Which of the following is the primary parameter
affecting the cutting energy requirement?

A. COMPRESSIVE STRESS
B. SHEAR STRESS
C. TORSIONAL STRESS
D. BENDING STRESS
A piece of stock 6” is 2” diameter at one end and
is cut with a taper of ½” to the foot. The
diameter of the smaller end will be

A. 1 – ½”
B. 1 – ¼”
C. 1 – ¾”
D. 2”
How do you call the velocity of the chip relative
to the work piece?

A. CUTTING SPEED
B. CHP VELOCITY
C. SHEAR VELOCITY
D. RAKE VELOCITY
The work should be held ____, when using a drill
press

A. THE HAND
B. A VISE OR CLAMP
C. A GLOVED HAND
D. PLIERS
How do you call the velocity of the chip relative
to the tool face?

A. CUTTING SPEED
B. CHIP VELOCITY
C. SHEAR VELOCITY
D. RAKE VELOCITY
What is the use of flux in soldering?

A. KEEP THE SOLDER FROM RUNNING OFF THE

METAL
B. KEEP THE METAL FROM GETTING TOO HOT
C. KEEP THE TIP OF THE SOLDERING IRON
CLEAN
D. REMOVE AND PREVENT OXIDATION OF THE
METALS
What is the relative velocity difference between
the tool and the work piece?

A. CUTTING SPEED
B. CHIP VELOCITY
C. SHEAR VELOCITY
D. RAKE VELOCITY
What is the wrench size for a ¾” nut?

A. 1- ¼”
B. ¾”
C. 1 – ½”
D. 10/24”
Which of the following is the sum of the rake,
clearance and wedge angles?

A. 90 DEG
B. 180 DEG
C. 45 DEG
D. 75 DEG
Which of the following is correct about standard
wire gage?

A. #10 IS LARGER THAN #5

B. #1 IS SMALLER THAN #2
C. #25 IS SMALLER THAN #20
D. #20 IS LARGER THAN #25
The angle at which the tool meets the work
piece is characterized by

A. TRUE RAKE ANGLE

B. CLEARANCE ANGLE
C. RELIEF ANGLE
D. WEDGE ANGLE
The “tang” of a file is the part that:

A. DOES THE CUTTING

B. HAS NO TEETH
C. FITS INTO THE HANDLE
D. IS OPPOSITE THE HANDLE
What is the typical chip thickness ratio?

A. 0.50
B. 0.75
C. 0.25
D. 1.00
What is the use of shims?

A. SEPARATE FRESH-AND-SALT WATER LINES

B. REPLACE FUSES
C. ADJUST CYLINDER LINERS
D. ADJUST BEARING CLEARANCES
Often ground in the cutting tool face to cause
long chips to break into shorter, more
manageable pieces

A. CHIP BREAKER GROOVES

B. DISCONTINUOUS CHIPS
C. NON-SEGMENTED CHIPS
D. TYPE-TWO CHIPS
• The property of material wherein the content
is continuously distributed through its entire
mass

• A. PLASTICITY
• B. HOMOGENEITY
• C. MALLEABILITY
• D. ALL OF THESE
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
Ductile materials form long, helix-coiled string
chips known as

A. CONTINUOUS CHIPS
B. DISCONTINUOUS CHIPS
C. SEGMENTED CHIPS
D. TYPE-ONE CHIPS
• Stresses that are independent of loads is
called___

• A. WORKING STRESS
• B. SIMPLE STRESS
• C. RESIDUAL STRESS
• D. COMBINED STRESS
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
Brittle materials produce discrete fragments
known as

A. CHIP BREAKER GROOVES

B. DISCONTINUOUS CHIPS
C. NON-SEGMENTED CHIPS
D. TYPE-TWO CHIPS
• It is recommended not to have a direct drive
between driven and drive sprockets if the ratio
of their teeth exceeds ____. Use 2 or more
step combination

• A. 10 TIMES
• B. 5 TIMES
• C. 8 TIMES
• D. 6 TIMES
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
What is the other term of barrel finishing?

A. ABRASIVE CLEANING
B. TUMBLING
C. BARREL FINISHING
D. ANODIZING
• Length of contact between two mating parts
in a screw and nut threads measured axially is
termed:

• A. LENGTH OF ENGAGEMENT
• B. ARC OF CONTACTS
• C. AXIS OF CONTACT
• D. DEPTH OF ENGAGEMENT
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
Shooting sand, steel grit, or steel shot against
work pieces to remove casting sand, scale and
oxidation

A. ABRASIVE CLEANING
B. TUMBLING
C. BARREL FINISHING
D. ANODIZING
• The differential of the shear equation is the:

• A. DEFLECTION OF THE BEAM

• B. TENSILE STRENGTH OF BEAM
• C. COMPRHENSIVE STRENGTH OF BEAM
• D. LOAD ON THE BEAM
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
B. 1.05 hp
An electroplating-acid bath oxidation process for
aluminum and magnesium. The work piece is
the anode in the electrical circuit

A. ABRASIVE CLEANING
B. TUMBLING
C. BARREL FINISHING
D. ANODIZING
• Alloy that improves strength of steel t high
temperature application:

• A. ALUMINUM
• B. SILICON
• C. MANGANESE
• D. CHROMIUM
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
Rotating parts in a barrel filled with an abrasive
or non abrasive medium. Widely used to
remove burrs, flash, scale and oxides

A. ABRASIVE CLEANING
B. CALORIZING
C. BARREL FINISHING
D. ANODIZING
A double-bottom tank is 18’ wide, 24’ long and
4’ deep. It is filled with fresh water. Total
capacity in tons is

A. 50
B. 55
C. 48
D. 45
A fine finishing operation, similar to polishing
using a very fine polishing compound

A. ELECTROPLATING
B. CALORIZING
C. BURNISHING
D. BUFFING
What is the process used to retard corrosion on
iron pipe?

A. SOLDERING
B. TEMPERING
C. ANNEALING
D. GALVINIZING
How do you call the process of fine grinding or
peening operation designed to leave a
characteristic pattern n the surface of the
work piece?

A. ELECTROPLATING
B. CALORIZING
C. BURNISHING
D. BUFFING
What is the most common flux to be used when
soldering brass, copper or tin?

A. TALLOW
B. BORAX
C. ROSIN
D. SAL AMMONIAC
The diffusing of aluminum into a steel surface,
producing an aluminum oxide that protects
the steel from high-temperature corrosion

A. ELECTROPLATING
B. CALORIZING
C. BURNISHING
D. BUFFING
• The most popular of all soldering materials in
use has composition of:

• A. 45/55% TIN & LEAD

• B. 60/40% TIN & LEAD
• C. 50/50% TIN & LEAD
• D. ALL OF THESE
• e power output of the turbine.

A. 0.41 hp
B. 1.05 hp
C. 2.54 hp
The electro-deposition of a coating onto the
work piece. Electrical current is used to drive
ions in solution to the part. The workpiece is
the cathode in the electrical circuit

A. ELECTROPLATING
B. CALORIZING
C. BURNISHING
D. BUFFING
• Almost always the soldering materials are a
combination of the following alloys:

• A. ALL OF THESE
• B. TIN & ANTIMONY
• C. LEAD & TIN
• D. LEAD & ANTIMONY
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
This process is known as bonderizing when used
as a primer for paints

A. PARKERIZING
B. HONING
C. HARD SURFACING
D. GALVANIZING
• The properties of metal to withstand loads
without breaking down is:

• A. ELASTICITY
• B. PLASTICITY
• C. STRENGTH
• D. STRAIN
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
A grinding operation using stones moving in a
reciprocating pattern. Leaves a characteristic
cross-hatch pattern

A. PARKERIZING
B. HONING
C. HARD SURFACING
D. GALVANIZING
• The relative strength of a butt welding could
be safely assumed as __% efficiency

• A. 95
• B. 90
• C. 98
• D. 92
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
The creation of a hard meatl surface in a softer
product

A. PARKERIZING
B. HONING
C. HARD SURFACING
D. GALVANIZING
• It is a general pratice to use the following
allowable stresses 4000 psi for mainstreaming
shaft and 8500 psi for small short shafts and
counter shaft. For lineshaft carrying pulley, it
is:

• A. 7800 PSI
• B. 6000 PSI
• C. 7000 PSI
• D. 6500 PSI
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
A zinc coating applied to low carbon steel to
improve corrosion resistance. The coating can
be applied in a hot dip bath, by electroplating
or by dry tumbling

A. PARKERIZING
B. HONING
C. HARD SURFACING
D. GALVANIZING
• The rigidity of polymer can be increased by:

• A. FURNACE MELTING
• B. CRYSTALLIZATION
• C. NORMALIZING
• D. SHOT OPENING
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
B. 1.05 hp
• Which of the phase of steel elements has a
face-centered cubic structure/

• A. PYRITE
• B. CEMENTITE
• C. AUSTENITE
• D. ALL OF THESE
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
• The angle included between the sides of the
thread measured in axial plane in a screw
thread

• A. ANGLE OF THREAD
• B. HELIX ANGLE THREAD
• [Link] BETWEEN THREAD OR 40
• D. HALF ANGLE THREAD OR 20
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
• Flat leather belting not recommended for
used in a speed excess of ___fpm

• A. 3600
• B. 6000
• C. 4800
• D. ALL OF THESE
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
In pipe fittings, the term “offset” refers to:

A. A CUT-OFF RUNNING AT RIGHT ANGLES TO

THE ORIGINAL PIPING
B. 2 PIPES RUNNING PARALLEL TO EACH OTHER
C. A BEND IN THE PIPE
D. 2 SIZES OF PIPE IN THE SAME RUN
Tool steel can be hardened by which of the
following?

A. HEATING RED HOT AND PLUNGING INTO

WATER
B. HEATING RED HOT AND COOLING IN A BLAST
OF DRY AIR
C. HEATING RED HOT AND PLUNGING INTO
LINSEED OR COTTONSEED OIL
D. ANY OF THE ABOVE, DEPENDING ON TYPE
AND USE
Which of the following would cause hot
bearings?

A. IMPROPER OIL
B. IMPROPER ALIGNMENT
C. DIRT IN OIL
D. ALL OF THE ABOVE
What is the approximate gap clearance for new
piston rings for steam pumps?

A. 0.0003” FOR EACH INCH DIAMETEROF

CYLINDER
B. 0.001 ” FOR EACH INCH DIAMETEROF
CYLINDER
C. 0.010 ” FOR EACH INCH DIAMETEROF
CYLINDER
D. 0.050 ” FOR EACH INCH DIAMETEROF
CYLINDER
What is the approximate melting point of
babbitt?

A. 1000 DEGREES F.
B. 750 DEGRESS F.
C. 650 DEGREES F.
D. 500 DEGREES F.
What material where a scriber is made from?

A. CARBON STEEL
B. TOOL STEEL
C. COLD-ROLLED STEEL
D. HOT-ROLLED STEE
What is the reason why drill “squeals” when
cutting?

A. DRILL BEING GROUND IMPROPERLY

B. INSUFFICIENT LUBRICATION
C. DRILL BEING TOO HOT
D. ANY OF THE ABOVE
A piece of mild steel held against an emery
wheel will give off

A. BRIGHT SHINY SPARKS

B. NO SPARKS
C. LIGHT STRAW-COLORED SPARKS
D. GREEN SPARKS
 Which of the following describes a flexible
back hacksaw blade?

A. ONLY THE TEETH HARDENED

B. A MOVABLE BACK
C. FLEXIBLE ENDS
D. ONLY THE BACK HARDENED
• How do you call the opposite directional
forces equal in magnitude and parallel

• A. NON COPLANAR
• B. COUPLE
• C. CENTROID
• D. COPLANAR
How do you call the pipe fitting which has two
openings and provides a turn of 90 degrees?

A. AN ELBOW
B. A COUPLING
C. A TEE
D. A UNION
In which of the following where tubing is
measured by:

A. INSIDE DIAMETER
B. THICKNESS OF WALL
C. OUTSIDE DIAMETER
D. WIRE GAGE
Machine used to flatten surface on a vertical,
horizontal or even angular plane?

A. SHAPER MACHINE
B. POWER SAW
C. BORING MACHINE
D. DRILLING MACHINE
• It is a work-supporting device which is bolted
to the saddle of the lathe machine. It travels
with the cutting tool, it is a prevention of the
springing away of the work piece from cutting
tools

• A. RUBBER-FLEX COLLETS
• B. FOLLOWER REST
• C. TOOL POST
• D. CARRIAGE STOP
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
In general, files are divided into 2 classes called:

A. SINGLE-CUT AND DOUBLE-CUT

B. ROUGH AND SMOOTH
C. FINE AND COARSE
D. HEEL AND SIZES
• Material having a high electrical resistance
and should not be used as conductor of
electrical current

• A. NICKEL
• B. SILICON BASE ALLOYS
• C. ALUMINUM OXIDE
• D. IRON OXIDE
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
• Ability to resist deformation under stress

• A. PLASTICITY
• B. STIFFNESS
• C. TOUGHNESS
• D. ALL OF THESE
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
B. 1.05 hp
Which of the following statements is correct for
the “brazed joint”?

A. STRONGER THAN A SOLDERED JOINT

B. WEAKER THAN A SOLDERED JOINT
C. THE SAME STRENGTH AS A SOLDERED JOINT
D. 3 TIMES AS STRONG AS A SOLDERED JOINT
What is the reason of soda being added to water
and is used for cooling instead of plain water?

A. IT REDUCES THE AMOUNT OF HEAT

GENERATED
B. IT IMPROVES THE FINISH
C. IT OVERCOMES RUSTING
D. ALL OF THESE
What is the primary reason why lead is used in
solder?

A. IT HAS A HIGH MELTING

B. IT IS CHEAP
C. IT HAS A LOW MELTING
D. B &C
Which of the following will likely happen if the
angle on a drill is less than 59 degrees?

A. THE DRILL WILL MAKE A LARGER HOLE

B. THE DRILL WILL MAKE A SMALER HOLE
C. THE HOLE WILL TAKE LONGER TO DRILL AND
MORE POWER IS REQUIRED TO DRIVE THE
DRILL
D. THE DRILL WILL NOT CENTER PROPERLY
What is/are the hand tool/s used for cutting
threads on round stock

A. STOCK AND DIE

B. STOCK
C. DIE WRENCH
D. STOCK CUTTER
One of the factors involved in the choice of a
grinding wheel is:

A. THE KIND OF MATERIAL TO BE GROUND

B. THE AMOUNT OF STOCK TO BE REMOVED
C. THE KIND OF FINISH REQUIRED
D. ALL OF THE ABOVE
How many flutes does a drill bit have?

A. 4 FLUTES
B. 2 FLUTES
C. 3 FLUTES
D. NO FLUTES
Which of the following is not a common drill
shank?

A. STRAIGHT
B. FLUTED
C. TAPER
D. BIT
A classification of iron ore which contains 70%
iron when pure and 50% iron when mined

A. HERMATITE
B. MAGNETITE
C. LIMANITE
D. SIDERITE
What is the name of the taper shank used on
drills?

A. MILLER
B. STARRETT
C. MORSE
D. STANLEY
A type of ferrous metal which is formed by
remelting pig iron and scrap iron in a cupola
furnace. It is brittle and usually gray in color ,
and commonly used in making casting

A. CAST IRON
B. MALLEABLE IRON
C. WROUGHT IRON
D. GRAY IRON
Brazing requires which of the following?

A. HARD SOLDER
B. MORE HEAT
C. SOFT SOLDER
D. A&B
It is a metal of almost pure iron, ductile and very
tough. It can be hammered and shaped at high
temperature. It has a fibrous structure
because of the presence of slag

A. NODULAR IRON
B. MALLEABLE IRON
C. WROUGHT IRON
D. GRAY IRON
When installing a neww grinding wheel, always
use:

A. BLOTTING PAPER GASKETS ON EACH SIDE OF

THE WHEEL
B. COPPER GASKET ON EACH SIDE OF THE
WHEEL
C. ONLY THE STEEL WASHERS PROVIDED WITH
THE MACHINE
D. NONE OF THE ABOVE
Which of the following is the type of cast iron
that can stand more shock and blows than
regular cast iron?

A. NODULAR IRON
B. MALLEABLE IRON
C. WROUGHT IRON
D. GRAY IRON
Standard vise has _____ jaws

A. SOFT
B. HARD
C. SEMIHARD
D. SEMISOFT
How do you call metals that have no carbon
content?

A. FERROUS METALS
B. NON-FERROUS METALS
C. MALLEABLE METALS
D. WHITE IRON
Which of the following where “pillar” files are
used?

A. FILLING SLOTS
B. FILING AGAINST A SHOULDER
C. FILING KEYWAYS
D. ANY OF THE ABOVE
Which of the following basic kind of cast iron is
harder and more difficult to machine because
it contains carbon in carbide state?

A. GRAY IRON
B. MALLEABLE IRON
C. WHITE IRON
D. WROUGHT IRON
• Which of the following is the measure of
torsional stress?

• A. RIGIDITY
• B. STIFFNESS
• C. ACCURACY
• D. PRECISION
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
All these basic kinds of cast iron, except

A. GRAY IRON
B. MALLEABLE IRON
C. WHITE IRON
D. RED IRON
• To avoid brittleness of weld or the residual
stress in the welding, it is normally stress
relieved of:

• A. ANNEALING
• B. TEMPERING
• C. NORMALIZING
• D. FLAME HARDENING
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
How do you call the metals that contain large
amount of carbon content?

A. FERROUS METALS
B. NON-FERROUS METALS
C. BASE METALS
D. PRECIOUS METALS
• It is a type of coil where the helical coil is
wrapped into a circle forming an annular ring

• A. VOLUTE SPRING
• B. HAIR SPRING
• C. MOTOR SPRING
• D. GARTER SPRING
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
It is the treatment of steel that produces
extremely hard surface. The process consists
of exposing the steel to hot ammonia gas for
some hours

A. NITRIDING
B. CYANIDING
C. CARBURIZING
D. AMMONIA BATH
• What type of compound screw which
produces a motion equal to the difference in
motion between the two component screws?
• A. MACHINE SCREW
• B. TANDEN SCREW
• C. DIFFERENTIAL SCREW
• D. VARIABLE SCREW
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
It is also known as strain drawing. It is the
process whereby certain degree of hardness is
sacrificed in order to reduce brittleness and
increase the toughness of steel tool

A. TEMPERING
B. NORMALIZING
C. ANNEALING
D. QUENCHING
• The separate forces which can be so combined
are called

• A. CONCURRENT FORCES
• B. COUPLE
• C. NON CONCURRENT FORCES
• D. COMPONENT FORCES
It is the element whose chief function is to
strengthen the ferrite. It is used with tungsten
to develop red hardness or the ability to
remain hard when red hot

A. CHROMIUM
B. COBALT
C. MOLYBDENUM
D. NICKEL
• It is simply defined as a simple push and pull

• A. POWER
• B. WORK
• C. INERTIA
• D. FORCE
It is the element used mostly in steels designed
for metal cutting tools. The steels added by
this elements are tough, hard and very
resistant to wear

A. CHROMIUM
B. TUNGSTEN
C. MOLYBDENUM
D. NICKEL
Hard solder is made of which of the following?

A. COPPER AND ZINC

B. TIN AND COPPER
C. TIN AND ZINC
D. TIN AND LEAD
Which of the following elements of steel which
makes it extremely hard and resistance to
wear without making it brittle?

A. CHROMIUM
B. MANGANESE
C. MOLYBDENUM
D. NICKEL
A piece of stock 8” long is 4” diameter on one
end and 1” diameter on the other end. The
taper per foot is

A. 4”
B. 4 – ¼”
C. 2 – ½”
D. 4 – 1/16”
Which of the following alloying elements of steel
will produce fine grain structure and promotes
greater toughness and ductility?

A. CHROMIUM
B. MANGANESE
C. MOLYBDENUM
D. NICKEL
If the cutting edges of a drill are cut at different
angles:

A. THE DRILL WILL NOT CUT

B. THE HOLE WILL BE LARGER THAN THE DRILL
C. THE HOLE WILL BE SMALLER THAN THE DRILL
D. NONE OF THE ABOVE
Which of the following alloying elements of steel
will produce the greatest hardening effect like
carbon and at the same time reduces the
enlargement of its grain structure

A. CHROMIUM
B. MANGANESE
C. MOLYBDENUM
D. NICKEL
• For which of the following where the lathe
compound is used?

A. ANGLE CUTTING
B. FACING
C. GROOVING
D. ANY OF THE ABOVE
Which of the following alloying elements of steel
will tend to increase its strength without
decreasing its toughness or ductility and with
its large quantities the steel become tough but
develop high resistance to corrosion and
shock?

A. CHROMIUM
B. MANGANESE
C. MOLYBDENUM
D. NICKEL
What is used to check external pipe threads?

A. PLUG GAGE
B. PITCH GAGE
C. THREAD GAGE
D. RING GAGE
A steel of carbon range of 0.75 to 1.7 percent as
considered as what type of steel?

A. LOW CARBON STEEL

B. HIGH CARBON STEEL
C. MEDIUM CARBON STEEL
D. VERY HIGH CARBON STEEL
Solder will not unite with a metal surface that
has:

A. GREASE ON IT
B. OXIDATION ON IT
C. DIRT ON IT
D. ANY OF THE ABOVE
A steel of carbon range of 0.30 to 0.45 percent
as considered as what type of steel?

A. LOW CARBON STEEL

B. HIGH CARBON STEEL
C. MEDIUM CARBON STEEL
D. ALLOYED STEEL
What will likely happen if the drill’s speed is too
high/

A. CUT FASTER
B. CUT SLOWER
C. LOSE ITS TEMPER
D. NOT CUT
A steel of carbon range of 0.45 to 0.75 percent
is considered as what type of steel?

A. LOW CARBON STEEL

B. HIGH CARBON STEEL
C. MEDIUM CARBON STEEL
D. ALLOYED STEEL
Which of the following is used to cut gears?

A. GEAR CUTTER
B. GEAR CENTER
C. GEAR HOB
D. GEAR THREADER
A steel of carbon range of 0.05 to 0.03 percent is
considered as what type of steel?

A. LOW CARBON STEEL

B. HIGH CARBON STEEL
C. MEDIUM CARBON STEEL
D. VERY HIGH CARBON STEEL
• The sum of their addendums and dedendums
is:

• A. WHOLE DEPTH
• B. WIDTH OF SPACE
• C. FULL DEPTH
• D. WORKING DEPTH
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
It is the ability of the material to resist loads
that are applied suddenly and often at high
velocity

A. FATIGUE STRENGTH
B. IMPACT STRENGTH
C. HARDNESS
D. SHOCK STRENGTH
• The alloy materials used in the production of
metal working tools:

• A. TITANIUM. PHOSPHOROUS
• B. VANADIUM, CHROMIUM, MOLYBDENUM
• C. TUNGSTEN, SILICON, HADFIELD
• D. HIGH CARBON STEEL
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
Which of the following is considered to be the
father of all machine tools?

A. LATHE MACHINE
B. BORING MACHINE
C. DRILLING MACHINE
D. MILLING MACHINE
• The property that characterizes a material’s
ability to be drawn into a wire

• A. TENSILE STRENGTH
• B. ENDURANCE LIMIT
• C. DUCTILITY
• D. THERMAL CONDUCTIVITY
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
Ability of the material to stretch, bend or twist
without breaking or cracking

A. DUCTILITY
B. MALLEABILITY
C. HARDNESS
D. COMPRESSIBILITY
• The best materials for brake drums is:

• A. ALUMINUM
• B. STEEL MATERIAL
• C. CAST IRON
• D. WROUGHT IRON
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
B. 1.05 hp
Ability of a material to resist loads that are
applied suddenly and often at high velocity

A. FATIGUE STRENGTH
B. BENDING STRENGTH
C. COMPRESSIVE STRENGTH
D. IMPACT STRENGTH
• One of these materials is not a structural
steel?

• A. LOW CARBON STEEL

• B. STAINLESS STEEL
• C. TOOL AND DIE STEEL
• D. MEDIUM CARBON STEEL
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
The property of a material to resist various kinds
of rapidly alternating stresses

A. FATIGUE STRENGTH
B. BENDING STRENGTH
C. COMPRESSIVE STRENGTH
D. IMPACT STRENGTH
• Difference between maximum material limits
of mating parts, or it is a minimum clearance
or maximum interference between parts

• A. TOLERANCE
• B. VARIANCE
• C. FITS
• D. ALLOWANCE
• he pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
The property of a material which resists forces
from causing a member to bend or deflect in
the direction in which the load is applied

A. BENDING STRENGTH
B. COMPRESSIVE STRENGTH
C. TENSILE STRENGTH
D. TORSIONAL STRENGTH
• The changes in shape or geometry of the body
due to action of a force on it is calle
deformation or:

• A. SHEAR STRESSES
• B. COMPRESSIVE STRESSES
• C. STRESSES
• D. STRAINS
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
The property of a material which resists forces
acting to pull the material apart

A. TENSILE STRENGTH
B. COMPRESSIVE STRENGTH
C. BENDING STRENGTH
D. TORSIONAL STRENGTH
• The recirocal of a diametrical pitch or the ratio
of the pitch diameter to the numkber of teeth

• A. LEAD
• B. INVOLUTE
• C. MODULE
• D. CLEARANCE
A. 0.41 hp
B. 1.05 hp
C. 2.54 hp
D. 6.30 hp
It refers to the internal resistance of a material
to being deformed and is measured in terms
of the applied load

A. STRESS
B. STRAIN
C. DUCTILITY
D. MALLEABILITY
• Helix angle in the range of ___ degree is
recommended for wide-face helical gears

• A. LESS THAN 15
• B. 20 TO 35
• C. LESS THAN 20
• D. 20 TO 22
A. 0.41 hp
B. 1.05 hp
C. 2.54 hp
D. 6.30 hp
All of these are classifications of iron ore, except:

A. MAGNETITE
B. HERMATITE
C. SIDERITE
D. SULFURITE
• If shaft size is specified as diameter 2” max.
and 1.99” min. in diameter, then the 0.010”
could be defined as:

• A. ALLOWANCE
• B. VARIANCE
• C. FIT
• D. TOLERANCE
What machine is used to flatten surface on a
vertical, horizontal or even angular plane?

A. SHAPER MACHINE
B. POWER SAW
C. BORING MACHINE
D. DRILLING MACHINE
How do you call metals that have no carbon
content?

A. FERROUS METALS
B. MALLEABLE IRON
C. NON-FERROUS METALS
D. WHITE IRON
Which of the following is abundant for ferrous
metals?

A. SULFUR
B. PHOSPOROUS
C. MANGANESE
D. CARBON
What tool is used to check internal pipe
threads?

A. PLUG GAGE
B. PITCH GAGE
C. THREAD GAGE
D. RING GAGE
Which of the following is the specification of
molybdenum alloy?

A. SAE 3XXX
B. SAE 4XXX
C. SAE 5XXX
D. SAE 6XXX
A piece of tool steel held against an emery
wheel will give off

A. WHITE SPARKS WITH STARS ON THE ENDS

B. YELLOW SPARKS
C. NO SPARKS
D. GREEN SPARKS
How do you call a plane perpendicular to the
gear axis?

A. NORMAL PLANE
B. PITCH PLANE
C. PLANE OF ROTATION
D. RADIUS OF GYRATION
Which of the following safety precautions
should be followed when renewing a flange
gasket?

A. DRAIN THE LINE THOROUGHLY

B. TIE DOWN ISOLATION VALVES
C. ISOLATE THE SECTION TO BE WORKED ON
D. ALL OF THESE
Which of the following gasket material is not
used for high temperature?

A. ASBESTOS
B. PLASTIC NYLON
C. RUBBERIZED
D. WOOL
The length of a file is measured from:

A. END TO END
B. POINT TO END
C. POINT TO HEEL
D. HEEL TO END
Which of the following types of gear transmit
power at a certain angle?

A. BEVEL
B. HELIX
C. HERRINGBONE
D. SPUR
In stalling a new flange gasket, which of the
following must be done first?

A. FLANGE FACES ARE PAINTED

B. FLANGE FACES ARE ABSOLUTELY CLEAN
C. ISOLATING VALVES ARE OPEN
D. OLD GASKET IS IN PLACE
What do the impact tests measure?

A. COMPACTNESS
B. DUCTILITY
C. PLASTICITY
D. TOUGHNESS
It is a metal of almost pure iron, ductile and very
tough. It can be harmmmerd and shaped at
high temperature. It has a fibrous structure
because of the presence of slag

A. NODULAR IRON
B. MALLEABLE IRON
C. WROUGHT IRON
D. GRAY IRON
To avoid scoring in the bearing surface and the
shaft due to contamination/absorption of the
fine dirt in the bearing during
operation/lubrication the bearing material to
apply should have good ____ properties?

A. ANTI-SCORING
B. CORROSION RESISTANCE CONFORMABILITY
C. CORROSION RESISTANCE
D. EMBEDDABILITY
Which of the following tools would be most
useful when taking leads on bearings?

A. DIVIDERS
B. MICROMETER
C. OUTSIDE CALIPER
D. CENTER GAGE
Which of the following materials having thermal
expansion of about 10 times higher than those
of metals and has more heat generated during
machining?

A. ALUMINUM
B. ASBESTOS
C. PLASTIC
D. PVC
An approximate safe rule for cutting new pistons
for steam pumps is to allow

A. 0.002” BETWEEN PISTON AND CYLINDER FOR

EACH INCH DIAMETER OF PISTON
B. 0.001 ” BETWEEN PISTON AND CYLINDER FOR
EACH INCH DIAMETER OF PISTON
C. 0.010 ” BETWEEN PISTON AND CYLINDER FOR
EACH INCH DIAMETER OF PISTON
D. 0.0001 ” BETWEEN PISTON AND CYLINDER
FOR EACH INCH DIAMETER OF PISTON
In which of the following carrying capacity
where roller bearing is utilized better than ball
bearing?

A. HEAVY LOAD
B. HIGH TEMPERATURE LOAD
C. LOW LOAD
D. REVERSING
• Poisson’s Ratio is the ratio of

• A. ELASTIC LIMIT TO YIELD STRENGTH

• B. LATERAL DEFORMATION TO THE
LONGITUDINAL DEFORMATION
• C. SHEAR STRAIN TO UNIT STRAIN
• D. ELASTIC LIMIT TO SHEAR STRENGTH
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
Which of the following material is
recommended for large sprocket of large
speed ratio and having fewer engagement?

A. NICKEL-CHROMIUM STEEL
B. COPPER
C. CAST IRON
D. ALUMINUM
In which of the following where straight muriatic
acid is often used as a flux?

A. GALVANIZED IRON
B. SHEET STEEL
C. CAST IRON
D. ANY OF THE ABOVE
Which of the following has low coefficient of
expansion, corrosion resistant, weak in
strength and used for non-ferrous applications
as an alloying element?

A. ALUMINUM
B. ALUMINUM OXIDE
C. COPPER OXIDE
D. COPPER
What is the correct angle on a drill for ordinary
work/

A. 45 DEGREES
B. 59 DEGREES
C. 50 DEGREES
D. 65 DEGREES
What is the actual torque ratio of a gear set
divided by its gear ratio?

A. APPROACH RATIO
B. CLEARANCE
C. CONTACT RATIO
D. EFFICIENCY
What is the effect if the melting point of solder
is very high?

A. WEAKER THE SOLDER JOINT

B. STRONGER THE SOLDER JOINT
C. SOFTER THE SOLDER JOINT
D. HARDER THE SOLDER JOINT
The most commonly used series in the bulk
production of bolts, screw, nuts and other
general applications in the coarse-thread
series

A. UNC
B. UNF
C. WHITE IRON
D. LEAD
• Steels used for axles, gears and similar parts
are requiring medium to high hardness and
high strength are known as?

• A. HIGH CARBON STEELS

• B. LOW CARBON STEELS
• C. MEDIUM CARBON STEELS
• D. VERY HIGH CARBON STEELS
pressure drop across a turbine is 30 psi. The
flow rate is 60 gallons per minute. Calculate
the power output of the turbine.
What is the other term for the operation of
truing a grinding wheel?

A. CENTERIZING
B. SIZING
C. DRESSING
D. ROUNDING
It is a furnace that converts pig iron into steel by
oxidizing out the surplus carbon and using
oxygen by throwing raw iron ore into the
furnace

A. OPEN-HEARTH FURNACE
B. ELECTRIC FURNACE
C. CUPOLA
D. BESSEMER
A classification of iron ore which contains 70%
iron when pure and 50% iron when mined

A. HERMATITE
B. MAGNETITE
C. LIMANITE
D. SIDARITE
How many positions can a hacksaw blade be
placed in a frame/

A. 2 POSITIONS
B. 1 POSITION
C. 4 POSITION
D. 3 POSITION
It is a copper tin alloy and is named either bell
metal or brown metal

A. BRASS
B. BRONZE
C. MUNTZ METAL
D. SILVER
• Which of the following is not a part of
micrometer caliper?

• A. THIMBLE
• B. SPINDLE
• C. HEAD SCREW
• D. ANVIL
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
It is an alloy of copper and zinc. It is
approximately 1/3 zinc and 2/3 copper

A. BRASS
B. BRONZE
C. MUNTZ METAL
D. SILVER
• Which of the following raw materials are used
in the foundry molding operation?

• A. SILICA SAND, BENTONITE, FLOUR/PASTE

WATER
• B. SILICA SAND, PASTE, GRAPHITE ELECTRODE
• C. SILICA SAND, PASTE
• D. SILICA SAND, LINSEED OIL, FLOUR
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
The covering of surfaces with an organic film of
paint, enamel or lacquer

A. TIN-PLATING
B. METAL SPRAYING
C. ORGANIC FINISHES
D. LAPPING
Which of the following is not considered to be
precious metal?

A. SILVER
B. GOLD
C. PLATINUM
D. STEEL
• An elastic body whose primary function is to
deflect under load

• A. CLUTCH
• B. BRAKE
• C. STOPPER
• D. SPRING
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
The least among iron ores for it contains many
impurities, poor in iron content and commonly
used in England

A. HEMATITE
B. MAGNETITE
C. LIMANITE
D. SIDERITE
A tool bit for cutting an American National
thread should be ground with what angle?

A. 45 DEGREES
B. 60 DEGREES
C. 90 DEGREES
D. 30 DEGREES
A silvery dull, soft metal and the second lightest
of all metals used in the industry

A. NICKEL
B. ALUMINUM
C. WHITE IRON
D. LEAD
The repeated hammering of a workpiece to
obtain desired shape

A. SPRING BACK
B. BLANKING
C. PUNCHING
D. FORGING
What is the other term for the operation of
“truing” a grinding wheel?

A. CENTERING
B. SIZING
C. DRESSING
D. ROUNDING