Online HSE Certification Course
Risk Assessments
Think Safe. Work Safe. Be Safe.
2018 Flowserve Corporation :: Proprietary & Confidential 1
BASIC SAFETY RULES
STOP WORK STAR FOLLOW PPE
You are empowered and
obligated to stop work
Stop, Think, Act, Review
(STAR); assess risks before
PROCEDURES Wear all required Personal
Protective Equipment (PPE)
immediately until unsafe starting using Job Safety and Know and comply with all to safely perform task; utilize
behaviors or conditions are Environmental Analysis (JSEA) instructions, processes, machine guards and safety
addressed procedures and safety rules devices
REPORT WORK SMART ACCOUNTABILITY 6S
Immediately report Use the right tools and Hold each other accountable for Keep work area neat and
incidents, including equipment in the proper working safely and complying orderly to help prevent
accidents, injuries, damage, manner; utilize proper lifting with applicable procedures accidents and injures (e.g.
near-misses, behaviors and techniques, including use of slips, trips, falls)
environmental releases slings and cranes
2019 Flowserve Corporation :: Proprietary & Confidential
Objectives
• Identify key steps required for performing Risk Assessment
(RA)
WHY?
• Legal and Company Requirements.
• An essential tool the define preventive measures to avoid injuries.
All workplaces need to conduct risk assessments to help identify the source of risks, actions that
should be taken, and parties responsible for doing so.
Think Safe. Work Safe. Be Safe.
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Risk Assessment
As defined in the Regulations:
• “Risk Assessment” means the process of evaluating 2 the
probability and consequences of injury or illness arising
from exposure to an identified hazard 1, and determining the
appropriate measures for risk control 3.
Think Safe. Work Safe. Be Safe.
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Risk Assessment
0. Pre-work
[Link] It (Hazard identification)
[Link] It (Risk Evaluation)
[Link] It (Risk Control/preventive measures)
4. Documentation, Implementation and revision
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Risk Assessment
Pre-work
where the workplace is located,
what work equipment, materials, tools are used;
Employees to work in the workplace
A description of the tasks performed.
Legal and other specific requirements
Flowserve Policies and requirements for the task/process
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Risk Assessment
Hazard identification
Identify hazards associated with the activity of each process and the type of
potential accidents incidents
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Risk Assessment
Evaluation
Decide if the risk is small, medium or high taking into account the probability
and severity of harm which can be caused by a hazard
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Acceptability of Risk and Recommended Action
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Risk Assessment
Evaluation
As part of the evaluation you have to decide if risks arising from a hazard are
acceptable or unacceptable.
In general:
high risk is unacceptable,
small and medium risk is acceptable.
If legal requirements are not complied with, risk is
not acceptable!
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Risk Assessment
Elimination and risk reduction
Preventive and protective measures should be implemented in the
following order of priority:
eliminate hazard/risk,
minimise hazard/risk, through organizational measures,
minimise hazard/risk, through collective protective measures
reduce risk, through appropriate personal protective equipment
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Risk Assessment
Documentation : Risk assessment Sheet/Format
A risk assessment should at least contain the following items:
• Area, process or workstation the risk assessment is for
• Date of assessment/Date of last review
• Team which did the assessment (minimum recommendation: supervisor, employee, HSE Coordinator), and
qualified HSE professional (required).
• Short description of each task
• List of hazards that could occur for each task
• Rating of hazards using the Flowserve Risk Assessment Calculator or local approved RA tools
• List of actions/measures that are taken or have to be taken to reduce the hazards to an acceptable
minimum
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Risk Assessment
Documentation
Risk assessment Sheet/Format example
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Risk Assessment
Documentation:
RA template
example
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Risk Assessment
Implementation and review
• Risk assessment has to be reviewed annually or after changes
• Review any incident or accident during the previous year
• Include operators/employees to provide feedback about the process
• Implement a specific work instruction/Safety instruction to summarize the RA and train employees
• Save records of the training.
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Risk Management Process Flow Chart
Form risk assessment team PREPARATION
WORK
Gather relevant information
Identify activities for each process Identify hazards associated with the
HAZARD
activity of each process and the
IDENTIFICATION type of potential accidents incidents
Identify existing control measures
RISK
EVALUATION Evaluate severity of the hazard
and accident/ incident
Determine additional control Determine likelihood of occurrence
measures required to reduce the risk RISK
CONTROL Assess risk level based on
Assign action officer and
severity and likelihood
follow-up date
Document all actions required
as well as completion date DOCUMENT &
Keep risk assessment
RECORDS
report for at least 3 years or review
Audit to ensure control measures
are in place and working IMPLEMENTATION
&
Management to approve REVIEW
and endorse risk assessment Think Safe. Work Safe. Be Safe.
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Case Study - Risk Assessment
RISK ASSESSMENT (RA)
• Hazards Identification (Find It)
• Risk Evaluation (Assess It)
• Risk Control (Fix It)
Each group to perform a risk assessment of the job above, use the risk matrix
chart and determine the acceptable control measures as recommended in this
this section.
• Present your RA tomorrow.
Think Safe. Work Safe. Be Safe.
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Risk Assessment
Risk Assessment (RA) template for standars Jobs, routine tasks,
routine processes in our business (Manufacturing sites, QRC…)
Can we use same template for all working situations?
- Non routine operations
- Working at the Customer site
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Tools
JSEA
i c es
s erv
site
O n
Think Safe. Work Safe. Be Safe.
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Tools
LMRA
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Tools
STAR
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Activity – RISK ASSESSMENT
Think Safe. Work Safe. Be Safe.
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