DIE AND PUNCH
ASSEMBLY
PRESENTED BY: SYED EKRAMUL HOQUE (BETN1ME16033)
S.M. IMTIAZUL ISLAM (BETN1ME16038)
PIYAL CHAKRABORTY (BETN1ME16039)
Introduction
PRESS :
“It is a machine by which we can do cutting and non cutting process by applying
force without removing chip on metallic or non-metallic sheet.
Metal forming is on of the manufacturing processes which are almost chip less.
This operations are mainly carried out by the help of presses and press tools. This
operations include deformation of metal work pieces to the desired size and size
by applying pressure or force.
Classification
Manual Press
Foot Press
Arbor Press
Fly Press
Toggle Press
Power Press
Crank Press
Eccentric Press
Cam Press
Screw Press
Rack and Pinion Press
Hydraulic Press
Pneumatic Press
Accessories of Common Press
1. Base
2. C-Frame
3. Ram
4. Crank Shaft
5. Clutch
6. Brake
Press Size
The size of press is designed by its max capability of applying load on a piece of blank, and its expressed in tones.
The bed area is also considered in the press area.
Mechanical
Capacities to 6000 tons
Force varies throughout the stroke
Limited overload
Hydraulic
50000+tons capabilities
Large force available on the top of the stroke
Overload protection
Press Working Terminology
Bed
The lower part of press machine is called bed. It is like a table which bears all the load of press. It is stationery portion. Boister
plate is mounted on this part.
Boister Plate
The part which is used to Mount the die assembly is called boister plate. It support the die block and locate it at right place.
Die Set
It is an assembly which has two or more parts. It is Design according to the final product required. It is usually have one upper
part and one lower part.
Die Block
This part has the cavity of required part.
Lower Shoe
Die block is mounted on the lower Shoe and lower shoe is mounted on the boister plate. So basically it is the lower part of the
shoe.
Punch
This part is fastened with the moving part Ram in the press. This is male part of die set which produce required
shape in the component with the use of pressure.
Upper Shoe
The upper part of die set is called upper shoe.
Punch Plate
The punch plate is one which uphold the punch. It is also called punch retainer.
Backup Plate
This place is used to prevent the excessive pressure that damages the die. This place distributes the pressure in
a wide area of plate to decrease the intensity of pressure. Therefore it prevents the punch holder from crushing.
Stripper
This is a plate used to hold the specimen on the die. It strip out the metal strip off the punches.
Types of Press
Fly Press
Gap Frame Press
Hydraulic Press
Screw Press
Fly Press
A fly press is a machine tool used to shape sheet metal by deforming it or cutting it with
punches and dies.
Gap Frame Press
A type of press with a C-Shaped frame suspending the crown over the bed and an
open portion in the front.
Hydraulic Press
A hydraulic press is a device using a hydraulic cylinder to generate a compressive
force. It uses the hydraulic equivalent of a mechanical lever.
Screw Press
A screw press is a type of machine press in which the ram is driven up and down by a
screw.
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