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Failure Analysis Training Overview

The document outlines an introduction and overview for a failure analysis training course. The course will cover managing failure analysis, metallurgy, principles of fractures, wear, and applying these concepts to components. It will take place over several days and include topics like identifying responsible parties for failures, common failure indicators, and the goal of repairing issues before failure occurs. The overall aim is to strengthen students' failure analysis abilities and improve customer effectiveness.

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hassan hamdy
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© All Rights Reserved
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Download as PPT, PDF, TXT or read online on Scribd
26 views20 pages

Failure Analysis Training Overview

The document outlines an introduction and overview for a failure analysis training course. The course will cover managing failure analysis, metallurgy, principles of fractures, wear, and applying these concepts to components. It will take place over several days and include topics like identifying responsible parties for failures, common failure indicators, and the goal of repairing issues before failure occurs. The overall aim is to strengthen students' failure analysis abilities and improve customer effectiveness.

Uploaded by

hassan hamdy
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd

www.dvd4arab.

com AFA I CHAPTER: Introduction

An Eight Step Process for Finding


the Root Cause to a failure

Service Training Malaga 1


[Link] AFA I

Course Overview

• Introduction
• Managing Failure Analysis
• Principles of Metallurgy
Monday
• Principles of Wear
• Principles of Fracture
• Visual Examination
• Application to Components Tue - Fri

Service Training Malaga 2


[Link] AFA I CHAPTER: Introduction

Service Training Malaga 3


[Link] AFA I CHAPTER: Introduction

Service Training Malaga 4


[Link] AFA I CHAPTER: Introduction

Course Purpose

1. Strengthen Failure Analysis


Ability

2. Improve Effectiveness with


customers

Service Training Malaga 5


[Link] AFA I CHAPTER: Introduction

Course Overview

1. Introduction
2. Managing Failure Analysis
3. Metallurgy
4. Principles of Fractures
5. Principles of Wear
6. Application to Components

Service Training Malaga 6


[Link] AFA I CHAPTER: Introduction

Service Training Malaga 7


[Link] AFA I CHAPTER: Introduction

Service Training Malaga 8


[Link] AFA I CHAPTER: Introduction

Service Training Malaga 9


[Link] AFA I CHAPTER: Introduction

Who is the responsible Party

1. Factory

2. Dealer

3. Customer

Service Training Malaga 10


[Link] AFA I CHAPTER: Introduction

The Factory is responsible for

• Proper design of the product


• Strength and quality of material used
• Workmanship in production of the product
• Problem identification and correction

Service Training Malaga 11


[Link] AFA I CHAPTER: Introduction

The Dealer is responsible for

•Sales
•Service
•Proper application
•Problem identification

Service Training Malaga 12


[Link] AFA I CHAPTER: Introduction

The Customer is responsible for

•Operation
•Maintenance
•Proper application
•Assist in Problem identification

Service Training Malaga 13


[Link] AFA I CHAPTER: Introduction

Service Training Malaga 14


[Link] AFA I CHAPTER: Introduction

Indicators

• Unusual Sounds • Hard Starting


• SOS Results • High or Low Exhaust –
• Exhaust Smoke Coolant temperature
• • Oil Seal Leaks/Blow-by
Vibration
• • Coolant Loss
Oil Consumption
• • Short Component Life
Fuel Consumption
• • Other
Low Power

Service Training Malaga 15


[Link] AFA I CHAPTER: Introduction

Service Training Malaga 16


[Link] AFA I CHAPTER: Introduction

Service Training Malaga 17


[Link] AFA I CHAPTER: Introduction

Our Goal is:

Repair Before Failure

Service Training Malaga 18


[Link] AFA I CHAPTER: Introduction

Challenge

• What Caused the Problem


• Best Corrective Action

Service Training Malaga 19


[Link] AFA I CHAPTER: Introduction

Service Training Malaga 20

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