Flue Gas Desulphurization
DOOSAN POWER SYSTEM IND [Link],
Eco-Friendly Power plant visual
Flue Gas Desulphurization
Major Equipment
[Link] Major Equipment No's
1 250 M.T Crawler Crane 1
2 150 M.T Crawler Crane 1
3 RT 55 1
4 14 MT Hydra 2
5 40 Feet Trailor 1
As per
Requireme
6 Hydric Jack System nt
FLUE GAS FLOW
FLUE GAS
FLUE GAS GAS TOGAS AIR GAS TOGAS
ABSORBER TO
FROMIDFAN HEATER AIRHEATER
CHIMNEY
LIMESTONE &GYPSUMFLOW
LIMESTONE LIME
BELT
UNLOADING Day Silo BALL MILL SLURRY
CONVEYOR
HOPPER TANK
SLURRY TO
GYPSUMBLEED SPRAY
CLASSIFIER GYPSUM SPRAY
PUMP PUMPS
NOZZLE
SLURRY IN
BELT GYPSUM
ABSORBER
CONVEYOR STACK AREA
TANK
Absorber:
• Introduction: FGD constraintly exhibits dependance on this major part of
cylindrical type structure named Absorber. Main activities pertained to Flue Gas
De-sulphurization will get performed by Absorber.
• Construction: As said cylindrical in structure of height and dia… having inlets
from Spray headers, Oxidation blowers, GGH Left UCS & Outlets at top to
GGH Right UCS & Bottom to De-watering Building carries Gypsum.
• Operation as follows: After receiving of Flue gas from GGH Left UCS which
contains hazardous Sulphur content. It will get showered the Slurry lime from
Spray Headers located at top. At this stage major reaction takes place i.e..,
Sulphur reacts with lime get converts to Gypsum which will be forms as
precipitate at bottom. Remained Carbon dioxide after reaction will get
discharged from top Absorber to Right GGH UCS.
• It has 02 zones.
• Spray Zone: Which contact Liquid & Gaseous
• Mist Elimination Zone: Which Seperates Liquid & Gaseous.
Absorber Construction
• For execution, we have
to Hydraulic jack
system .
• Dimensions ID- 16.5
mtr & Height – 33 mtr
& 340 MT in mass for
Absorber erection.
GGH (Gas Gas Heat Exchanger):
• It is Drum like circled structure having two phases…Upper
center section & Lower center Section and in between these,
baskets will placed.
• Considering the principle of operating…It is completely
operates vice versa towards the Air Pre-Heater Principle..
• In Rotary Regenerative APH, while in anti clock wise motion it
receives the atmospheric air from FD Fan from Lower center
section LCS left part which is low radiant & Diffuse the High
radiant air to the furnace from left part of Upper Center section
UCS by observing of High temperature from Furnace recycled
Flue gas which is preambling to Right part of UCS. So the low
radiant flue gas will get discharged to esp from Right part of
LCS.
GGH (Gas Gas Heat Exchanger):
• APH is a cyclic process…Observation of Flue gas
temperature, will switches the normal FD air to High radiant
air and disburse the same to furnace for attaining the more
efficiency…It works like an Accessorie.
• Similar to that,GGH also will inhale radiant Flue gas in anti
clockwise motion from Booster Fan from Left LCS and will
disburse the low tempered flue gas to Absorber Inlet from Left
UCS. Next to that Right UCS will receive as cycle Low
radiant flue gas from Absorber O/L and discharge the same
after enchancing the temp of Flue gas from Right LCS to
Stack duct.
GGH Erection
• GGH total structure of
tunes 435 MT as per
targetted schedule
with inclusive of
Outlet & Inlet ducts.
• As of now, we are
erecting the balance
work like Hot end &
Cold end Heating
elements erection of
tonnage 68 MT.
STAGE -1: (Foundation Checking)
• Before starting work relieving of all civil fronts such as Tank Foundation,
column base level-padding plate setting should be checked as per
drawing and hand over taken.
• Material verification as per drawing also checking ensure damaged or not
• For Base Work all area clearance with proper access for the FGD
Absorber Tank.
• Location ensure better for Element both route, workmen, material storage
access way etc.
• Material shifting and base plate erection, alignment then welding as per
approved documents like Drawings and approved FQP.
STAGE-2: (Absorber Tank )
• Installation of FGD Absorber Tank shell plate by corner hydraulic
jack 18 nos then locking and fit up.
• Erection of all plate bend piece for 12 layers.
• Access of height work: installation of standard scaffolding with safe
load to create for longtime work as base plate etc.
• Inside tank steel support for all spray header and mist eliminator
erection will be parallel work.
• Tank top hood preassemble and erection by 250T crane then
alignment and welding.
STAGE-3: (Steel support Structure)
• Start the support structure of G.G.H, Duct support, (Pre- Assembly
and erection by 150T Ton)
• Inside tank steel support for all spray header and mist eliminator
erection will be parallel work during shell erection.
• Alignment checking, bolting, shearing torque testing.
STAGE-4: (GGH)
• Lifting by 250T Crane
• Base plate with pad Erection and alignment
• Lower Center section with support bearing.
• Side and main pedestal Erection and alignment
• Support lower sector plate.
• Lower pocket ring with Lower Duct.
• Rotor Erection and alignment
• Rotor post Erection and alignment
• Upper center section with sector plate Erection and alignment
• Guide bearing Erection and alignment.
• Compartment Erection and alignment
• Basket Erection and alignment
• Upper Duct Erection and alignment
• Pin rack Erection and alignment
• Rotor drive Erection and alignment
• Fire water piping Erection and alignment
• Water washing piping Erection and alignment
• Soot blower Erection and alignment
• Seal setting
• Lube oil skid Erection and alignment
• Flushing.
STAGE-5 (DUCTING)
• Preassembly area requirement.
• Preassemble as per Drawing
• Dimensional check.
• Support bracing installation
• Fit up checking.
• Welding.
• Weld visual & CKT
Flake lining (outlet duct, Tank and GGH)
• Surface preparation before lining application
• Copper slag blasting and pin hole test
• Visual inspection
• Primer and touchup paint
• Thickness checking.
• Shifting to erection site
• Erection,Fitup and alignment
• Alignment and welding.
7. A.R.P pump and oxidation blower.
• Pump Motor and Gear box foundation checking and
hand over taken as per drawing.
• Motor, Pump and gear box erection and alignment.
• Suction and discharge piping erection, Fit up and flange
tightening.
• Oxidation blower and motor Foundation checking and
hand over taken as per drawing.
• Air blower Piping Erection and fit up then welding.
• Piping insulation
Lime stone slurry preparation System:
• Bowl Mill foundation Hand over
• Drive motor, Classifier, distribution box erection
• Chute connecting weighing feeder and bowl mill
• Lubricant system of bowl mill
• Piping for Bowl Mill and Lubrication system.
• Steel ball (initial charging work)
Lime stone slurry Tank and Mill slurry Tank:
• Tank foundation checking as per drawing and hand over taken.
• Erection by Hydraulic Jack system
• Agitator Erection.
• Platform Erection
• Top hood erection
• Nozzle erection
• Flake Lining
• Lime stone daysilo Pre assembly and erection by 150T crane.
• Side Gate Erection by 150T crane
• Vibrating bin Activator Erection
• Weighing Feeder Erection
Lime Stone Handling System:
by 150 M.t
• Belt Conveyor.
• Side Gate
• Vibrator Feeder
• Dust Collection system
• Lime stone unloading Hopper with Liner Plate
• Magnetic separator
• Belt scale.
Gypsum Dewatering System:
• Filtrate water Tank.
• Filtrate Sump pump and Motor.
• Waste water Tank.
• Cloth washes Tank.
• Cake washes Tank.
• Hydro cyclone Tank
• All above Tank Pump and Motor.
• Gypsum Dewatering Tank.
• Vacuum belt filter pump.
• Vacuum belt filter and driver.
• Separator for Vacuum Pump
Gypsum Handling System:
• Belt conveyor
• Moveable Tripper conveyor
• Belt scale
• Vacuum Belt feeder Chute.
Piping Work:
• Carbon Piping
• Rubber Lined Piping.
• FRP piping
• Poly Poplin Piping
Thank You
