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Power Transformer Installation Guidelines

The document outlines the typical drawings that are submitted by manufacturers to customers for approving the installation of power transformers, including rating diagrams, general arrangement drawings, accessory lists, foundation plans, and transport details. It provides guidelines for the drawings, such as using a title block with project details and submitting drawings to scale in a preferred size and projection. The minimum required details for drawings like rating plates and diagrams are also described.

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0% found this document useful (0 votes)
15 views9 pages

Power Transformer Installation Guidelines

The document outlines the typical drawings that are submitted by manufacturers to customers for approving the installation of power transformers, including rating diagrams, general arrangement drawings, accessory lists, foundation plans, and transport details. It provides guidelines for the drawings, such as using a title block with project details and submitting drawings to scale in a preferred size and projection. The minimum required details for drawings like rating plates and diagrams are also described.

Uploaded by

sherifmoussa
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

Installing Procured & Drawing of

Power Transformer
MODULE -5
1. INTRODUCTION
 This part of Manual lists the typical drawings submitted by manufacturer to the customer for
approval and reference.
 The purpose of these drawings is to ensure that transformers being planned for manufacture
meet the guaranteed technical particulars as per order, functional requirements as per
customer specifications and interfaces at site.
 The Manual lists up the minimum details required in drawings and can be used as a check list
for manufacturers, customers and consultants while preparing, verifying and approving these
contract drawings.
2. LIST OF CONTRACT DRAWINGS
Drawings list should have the revision status and date of
submission / approval. Technical objectives
1. Rating & Diagram Plate
2. General Arrangement drawing for Transformer
3. List of Accessories
4. Bill of Materials
5. Foundation Plan
6. Bushing Details
7. Transport Dimensions
8. General Arrangement Drawing of Marshalling Box/ Cooler Control
RTCC Remote Tap Control Cubical Panel DM Digital Metering Panel
3. GENERAL GUIDELINES
a. All drawings shall be “to scale”
b. Drawings can be either in first angle or third angle projection. Angle of projection
shall be mentioned in drawing. Preferred projection is First Angle Projection.
c. Title block shall contain customer reference (Customer name, A1,B1 ets” number),
Transformer MVA rating and voltage.
d. All drawings may be either in A3 or A4 size for easier up-keeping.
e. Drawings shall also be submitted in soft form.
4. MINIMUM DETAILS REQUIRED IN DRAWINGS
4.1 Rating & Diagram Plate
 Rating & Diagram Plate drawing shall be in line with the guide lines in
Transformer Manual.
 Plate can be made in one part or two. In case of two plates, cross reference
shall be given in both sheets.
 Keep blank columns to fill after testing for % Impedance, measured losses,
weight schedule and oil volume for first filling at site.
Weight schedule shall contain:
(a) Core - coil assembly weight
(b) Tank & fittings weight
(c) Oil weight
(d) Total Weight,
(e) Transport weight
(f) Net copper weight
Implementation
 Tasks/activities
 Procedures
 Tools/technology
 Project change control process

DYA: define your acronyms!


Quality Management and Performance Measures
 Define quality management plans
 How will you monitor and control costs?
 How will you monitor and control schedule?
Appendix
 Reference supplementary materials
and resources

Common questions

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The critical components listed in the contract drawings include the Rating & Diagram Plate, General Arrangement Drawing, List of Accessories, Bill of Materials, Foundation Plan, Bushing Details, Transport Dimensions, and Arrangement Drawing of Marshalling Box/Cooler Control/RTCC Panel/DM Panel. These components are important because they collectively ensure the transformer meets technical specifications, performs its intended function, has the necessary support and components for operation, and fits within logistical and operational constraints .

Specifying the angle of projection is important in transformer drawings because it determines how the different views of the object are represented and interpreted. Misinterpretation can lead to errors in design and functionality. The preferred projection for transformer drawings is the First Angle Projection, as it provides a more standardized and clearer method of representation crucial for accurate interpretation and manufacturing alignment .

The instructions for drawing submission ensure effective project implementation by requiring clear and consistent documentation, which is critical for accurate manufacturing and assembly. They include guidelines for scale, projection angle, and drawing size, ensuring compatibility with customer documents and facilitating quality checks. Quality management is supported through structured approaches to monitoring and controlling costs and schedules, enabling timely corrections and adherence to agreements .

The guidelines for the title block ensure effective communication by standardizing the information included, such as customer reference, transformer MVA rating, and voltage, which helps prevent misinterpretation and ensures all parties are aligned with the relevant technical details. A consistent title block format also facilitates quick identification and cross-referencing throughout the documentation process .

The primary purposes of submitting drawings are to ensure that the transformers being planned for manufacture meet the guaranteed technical particulars as ordered, align with the functional requirements specified by the customer, and properly interface at the site. These drawings serve as a checklist for manufacturers, customers, and consultants while preparing, verifying, and approving contract drawings .

The minimum required details in transformer drawings, such as technical specifications and measurement data, are vital for ensuring the project meets design intent and complies with technical requirements and customer specifications. These details enable accurate manufacturing, facilitate quality assurance processes, and ensure that the installed transformer functions correctly within its operating environment, contributing to overall project success .

Crucial details for inclusion on the Rating & Diagram Plate are % impedance, measured losses, weight schedule, and oil volume for first filling at the site. The weight schedule should detail the core-coil assembly weight, tank and fittings weight, oil weight, total weight, transport weight, and net copper weight. This comprehensive information ensures compliance with technical and functional requirements .

It is necessary to submit transformer drawings in both hard and soft copies to ensure accessibility, backup, and ease of communication among stakeholders. Hard copies provide a tangible reference that can be used in the field, while soft copies facilitate easy distribution and integration into digital project management systems, enhancing organizational collaboration and reducing the risk of data loss .

Revised and approved drawing lists contribute to the project's success by providing a clear and updated record of design changes, ensuring all stakeholders are aware of the most current plans. This minimizes misunderstandings and rework, aligns all parties with technical goals, and supports efficient coordination and collaboration throughout the project lifecycle .

Supplementary materials in the manual's appendix play an essential role by providing additional resources, guidelines, and references that support the primary documentation. They enhance understanding, clarify complex issues, and ensure that all aspects of the project are thoroughly addressed and accessible to all involved parties, facilitating smooth project execution .

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