z
DEPT. FASHION DESIGN AND TECHNOLOGY
z
COURSE TITLE:GERMENTS MANUFACTURING
MANAGEMENT
ASSIGNMENT TOPIC:FABRIC CUTTING IN GERMENTS
MANUFACTURING
z
SUBMITTED TO:
HAFSANA YESMIN
SENIOR LECTURER
DEPT. OF FDT.
UTTARA UNIVERSIRY
SUBMITTED BY:
OMAR SANY RAHE
ID:M21515211022
BATCH:8th
SEMESTER:11th
CONTENT
[Link]. Content Name
(1). About fabric cutting.
(2). Cutting department , cutting hierarchy or organogram.
(3). Working flowchart of cutting room in garments industry.
(4). Factors involved & purpose in fabric cutting.
(5). Methods of fabrics cutting.
(6). Cutting Process Procedure & Flow chart of Apparel Industry
(7) Different types of cutting machine in garments manufacturing
(8) Importance of cutting room
(9) Conclusion.
ABOUT FABRIC CUTTING
Fabric Cutting
Fabric cutting is important in textile or garments industry. A garment will
be ready to wear when it will be completed by sewing many part of fabric
which are cutter in a cutting table in the lay or spread of fabric.
Fabric Cutting in Garment manufacturing :cutting is the process which
cut out the pattern from specified fabric for making garments. Using
the makers made from graded patterns and in accordance with the
issue plan, fabrics are cut to prepare garment assembly. This is the Fabric cutting
major operation of the cutting room.
CUTTING
z DEPARTMENT,CUTTING HIERAR OR ORGANOGRAM.
Cutting Departmant:In most circumstances (except one-piece knitted garments), garments
are assembled from several components. This is essential to establish profile/ shape to the
garments, to overcome the constraints of fabric width. The cutting is the process of
reproduction of shape of pattern pieces in the fabric during the production of garments. The
cut fabric panels are then joined using a series of stitches and seams to produce three-
dimensional garments.
Cutting hierarchy or organogram:
Here I have shown the organ gram of cutting section.
Cutting manager
↓
Cutting In-charge
↓
Cutting Floor Supervisor
↓
Cutting operator
↓
Cutting helper
WORKING FLOWCHART OF CUTTING ROOM IN GARMENTS INDUSTRY
z
Working flowchart of cutting room in garment industry
Received the fabric from dyeing finishing
↓
Received the cutting ratio fromapparel merchandiser
↓
Make the cutting quantity plan
↓
Lay planning
↓
Marker making
↓
Make marker ratio
↓
Decide the quantity of fabric sperding
↓
Fix the number of lay per cutting
↓
Take the fabric from store
WORKING FLOWCHART OF CUTTING ROOM IN GARMENTS INDUSTRY
z
↓
Check the fabric
↓
Fabric spreading
↓
Marker setting on lay
↓
Fabric cutting
↓
Numbering
↓
Cutting quality check
↓
Storing & Bundling
↓
Bundles are sending to sewing sector for bulk
production
FACTORS INVOLVED & purpose IN FABRIC CUTTING.
Factors affect the cutting process for fabrics are as follows:-
[Link] of fabric (grainline shade, twill etc.)
[Link] thickness of fabric.
[Link] characteristics of a finished garment.
[Link] and tables used.
Purpose in fabric cutting are as follows:-
[Link] must be cut by specific some size to be it useable to make garments.
[Link] of piece of garment’s fabric should be cut one time on cutting table at a time.
[Link] is possible to cut thousand of garment’s fabric same design which is provided from buyers or any company.
[Link] many lay/spread of fabrics can be cut different size bye the tender of buyer.
[Link] to cut fabric and make garments for different country and cultures.
6Make this fabric suitable to use to next level, I point to the sewing section.
METHODS OF FABRIC CUTTING
Methods of fabric cutting:
z
there are few to cut the fabric. the methods are chose by the operator by here own preferences. The methods are fabric
cutting are given blew.
Manual cutting method can be done by using the following equipments:
[Link] knife,
[Link] knife
[Link] Knife,
[Link],
[Link]-cutting,
[Link].
Round knife Band knife Straight knife Scissor Die-cutting Drill
Computerized Cutting method can be done by using following equipments:
[Link] knife cutting,
[Link] jet cutting,
[Link] beam cutting,
[Link] torch cutting.
Straight knife cutting Water jet cutting Laser beam cutting Plasma torch
cutting
CUTTING PROCESS PROCUDURE & FLOWCHART
z
Cutting section in Apparel industry
Cutting room is a section in the garments industry where to cut fabrics as per the pattern, marker; cutting parts sew to bring in
garments form. Cutting is the most sensitive operation in the apparel industry, cutter man work accuracy is the key here to maintain
good cutting quality. If you are related to the apparel industry or apparel manufacturing process you should know cutting work
activities.
Cutting Working Process Flow chart
Cutting plan based on shade band record
↓
Receive PO sheet, Tech pack and others detail
↓
Fabric received from a store as per requisition
↓
Relax fabric if necessary with record
↓
Make a Marker to Determine consumption
↓
Marker and pattern Crosses Check (ratio, grainline, jumping, etc.)
↓
Laying as per marker length (Spreading)
↓
Spreading quality control
↓
Random quality check on fabric fault & others
CUTTING PROCESS PROCUDURE & FLOWCHART
Cutting working procress flowchart
↓
A cutting (if necessary hand scissoring done during check fabric)
and band Knife cutting (small panel such as single fly etc.)
↓
Cutting quality control
↓
Randomly Panel check with hard pattern
↓
Panel check with CAD marker paper
↓
Layer numbering &bundling
↓
100% panel check
↓
Replace defective parts shade wise
↓
Ready cutting parts to input.
↓
Supply to Fusing & Sewing as per approved requisition & ratio
DIFFERENTS TYPES OF CUTTING MACHINE IN GARMENTS MANUFUCRING
Different Types of cutting
z Machine Cutting machine and equipment can be categorized as following
[Link] cutting machine
[Link]-automatic cutting machine
[Link] automatic cutting machine
[Link] cutting machine
-Hand operated scissor
[Link]-automatic cutting machine
-Round knife cutting machine
-Straight knife cutting machine Scissor
-band knife cutting machine
-Die cutter machine
-Notcher machine
-Drill machine
Your text here
Round knife cutting
DIFFERENTS TYPES OF CUTTING MACHINE IN GARMENTS MANUFUCRING
Different Types of cutting
z Machine Cutting machine and equipment can be categorized as following
[Link] automatic cutting machine
-Computer Controlled Knife Cutting Machine.
-Laser cutting machine
-Water cutting jet machine
-Rib cutting machine
-Air jet cutting machine
-Ultrasonic cutting machine
-Plasma torch cutting machine
IMPORTANCE OF CUTTING ROOM
z
•Efficient and well-planned operations in cutting room ensure smooth flow of work to all further processes
and can definitely lift up the utilization of the available resources.
•The cutting room is the feeding point to the factory has a massive impact on all the further processes of
garment manufacturing i.e. sewing, finishing etc.
•Cutting room controls the utilization of fabric which is the biggest contributor to the cost of any garment.
Even small wastage or saving of the fabric will have a huge effect on the margins of the orders.
•Cutting being the first operation of garment manufacturing lays the foundation of quality of the garment
to be made. Any imperfection in cutting process can result in non-conformance of the quality standards
of all further processes.
z
So fabric cutting is most
important part of apparel
merchandising or garments
[Link] from
the beginning to the end of a
ideal dress depends on fabric
[Link] we choose a
design we need to make
pattern of the [Link] cut
the fabric .
z