19M310
MANUFACTURING PROCESSES
LABORATORY
Sripriyan karuthapandi
Department of Mechanical Engineering
PSG College of Technology, Coimbatore
19M310 MANUFACTURING PROCESSES LABORATORY
LIST OF EXERCISES : 0021
1 Study of various machine tools: Specification, working principle, constructional
details, operations, cutting tools, work and tool holding devices
2 Drilling holes on a component using radial drilling machine and cutting force
measurement using drill tool dynamometer
3 Machining a cast iron cube using shaping machine
4 Machining a keyway using slotting machine
5 Milling a die-pocket using vertical milling machine
6 Machining spur and helical gears using gear hobbing machine
7 Grinding a rectangular mild steel block using surface grinder
8 Grinding a cylindrical rod using cylindrical grinder
9 Making a single point cutting tool using tool and cutter grinder
10 Machining a profile using electrical discharge machine (EDM)
11 Study of additive manufacturing processes (26)
CASE STUDY:
1. Manufacture of a model or prototype of a prismatic component used in industrial
applications. (4)
REFERENCES: Total P: 30
•Department of Mechanical Engineering , "Manufacturing Processes Laboratory Manual", PSG College
of Technology, 2019.
•Chapman WAJ , "Workshop Technology - Part II", 4th Edition, CBS Publications, New Delhi, 2007.
Mark split-up
Internal mark
Cycle – I
Observation-I – 10 marks
Pre- lab - I – 15 Marks
Cycle – II
Observation-II – 10 marks
Pre- lab - II – 15 Marks
external mark
Final lab practical exam - 30 Marks
viva voice (external) - 20 Marks
MANUFACTURING PROCESSES
Definition : The process of converting raw material into finished products is called
as production process. In this production process, different types of machines, tools,
equipment are used to produce the finished good.
Types of machine used
• Drilling machine and cutting force measurement using drill tool dynamometer
• Shaping machine
• Slotting machine
• Vertical milling machine
• Gear hobbing machine
• Surface grinder
• Cylindrical grinder
• Tool and cutter grinder
• Electrical discharge machine (EDM)
Aim
Tools used
Machine Specification
Constructional details
Working principle (Operations, work, tool
and work piece-preparation)
Dimension measurement
Drilling machine and cutting force
measurement using drill tool dynamometer
The Drill tool dynamometer is a cutting force measurement
transducer specially designed to measure the cutting forces on the
coming on the tool tip on the drilling machine. The dynamometer has
two directional force measurement such as TORQUE and THRUST
Drilling machine and cutting force measurement using drill
tool dynamometer
What is meant by drilling?
Drilling is a cutting process that uses a drill bit to cut a hole of circular
cross-section in solid materials. The drill bit is usually a rotary cutting
tool, often multi-point. The bit is pressed against the work-piece and
rotated at rates from hundreds to thousands of revolutions per minute.
Types of drilling machines:
[Link] drilling machine
[Link] drilling machine
[Link] drilling machine
[Link] drilling machine
[Link] drilling machine
[Link]-spindle drilling press
[Link] drilling machine
[Link] drilling machine
[Link] controlled drilling machine
Portable Drilling machine Upright drilling machine Sensitive drilling machine
Similar in design to sensitive
type but it is larger &more Holes of diameter 1 mm to 15 mm
sturdily built.
Radial drilling machine Gang Drilling Machine
Holes up to 7.5 cm. • Gang drilling machines are useful when several
different machining cuts with different tool are to be
taken on sufficiently large number of work pieces.
• Designed for mass production
Multi spindle Drilling Machine
• Multi -spindle drilling machines with two or
more spindles driven by a common head.
• This machine are used for drilling a
numbers of holes simultaneously in a
worpiece.
• Multi -spindle machines are high production
rate machines and lead to considerable
saving for large quantity jobs.
Automatic Drilling Machine
• These are high performance automatic
machine designed for variety of operations
being done on the work piece .
• After one operation is completed at one
workstation the work piece is auto mati c
ally tran sferred to the next work station.
• A number of machines are arranged in series
to perform variety of different operations on
the workpiece at successive work stations.
• Because all operation are done automatically
the preciseness is higher and production
time is lower
Turret drilling machine Numerically controlled drilling machine
• A drill bit is a multi-point tool and typically has a pointed
end. A twist drill is the most common type used.
• Twist drills are available with parallel shanks up to 16mm
diameter and with taper shanks up to 100mm diameter
• Standard lengths are known as jobber-series twist drills,
short drills are known as stub series, and long drills as long
series and extra long series.
Manufactured from three main materials
Drill Bits [Link]-tool steels
[Link]-speed steel
[Link]-carbide
plug cutter Hole Saw
Fornster bit
Flutes
Tool holding device
Work Holding Devices
Drilling Machine Operation :
[Link]
[Link]
[Link]
[Link] boring
[Link] sinking
[Link] facing
[Link]
[Link]
Drilling process parameters
RADIAL DRILLING MACHINE
COLUMN DRILL TOOL DYNAMOMETER
Shaping machine
Definition : A shaper is a type of
machine tool that uses linear relative motion
between the workpiece and a
single-point cutting tool to machine a linear
toolpath.
Machining parameters involved in this
experiment are cutting speed, feed rate,
and depth of cut, which affected the
surface roughness of machined surface.
