INPLANT TRAINING
PRESENTATION
ROHIT BHARGAVA
07BEC286
BTECH ECE
ROURKELA STEEL PLANT
Rourkela Steel Plant (RSP), the first integrated steel
plant in the public sector in India
Was set up with German collaboration with an installed
capacity of 1 million tonnes.
RSP was the first plant in India to incorporate LD
technology of steel making.
currently has the capacity to produce 1.9 MT of steel
PLANT PRODUCTS
Plate Mill Plates
HR Plates
HR Coils
ERW Pipes
SW Pipes
Sheets & Coils
Galvanized Sheets
Electrolytic Tin-Plates
Silicon Steel Sheets
Total Saleable Steel
COMMUNICATION IN PLANT
Telephone
Public address system
Mobile
Loud Speaker
Push to talk (PTT)
Base communication
VHF RADIO COMMUNICATION
Radio frequency range - 30 MHz to 300 MHz.
Ideal for short-distance terrestrial communication
The VHF devices used by the plant were PTT and
BASE COMMUNICATION
VHF is also less affected by atmospheric noise and
interference
PUSH TO TALK(WALKY –TALKY)
MOTOROLA GP338---- MOTOROLA GP328----
With 128 channels With 16 channel
advanced model
PUSH TO TALK(WALKY –TALKY)
PTTs are easily programmable
Plant has to pay a yearly subscription fee to the
Government of India
range around 3-4 Km
PROFFESIONAL RADIO CPS (customer
programming software) which is provided by the
company MOTOROLA itself.
Devices can also be cloned.
PROFFESIONAL RADIO CPS
PTT MODES
CSQ or Carrier Squelch is communications with no
codes. Codes help filter out unwanted transmissions. Its
open to all
TPL or Tone Private Line modulates at a low frequency.
DPL or Digital Private Line modulates a series of
binary codes.
Both users must be on the same TPL or DPL to
communicate
Advantage of TPL is that DPL takes too long to decode
BASE STATION
Is one end of a communications link
The other end is a movable vehicle-mounted radio or walkie-talkie
upto 255 channels.
12 volts power supply.
range -- 100 to 200 km- so need
antenna at height
mouthpiece -- programmable port
LOUD SPEAKER
very common method of communication
short distance communication -- address a congregation
of employees
Its general purpose is to amplify the sound of user
It cannot reproduce sound <200hz.
consists of a line matching transformer
PUBLIC ADDRESS SYSTEM
Traditionally used for staff announcements and
background music, safety warnings from fire and
bomb alerts
The plant PA system handle upto 80 stations .
The stations are set by the telephone exchange
the most fastest way of communicating
PUBLIC ADDRESS SYSTEM
TELEPHONE EXCHANGE
The plant maintained two exchanges
The one in the plant provided the intercom and
public address services along with the connection
with the town exchange with the help of junction
cable.
The township exchange was present in the town
and from there the lines were distributed
throughout the town .
EXCHANGE LAYOUT
EXCHANGE
power supply -- 3 phase . Emergency supply also available but variation is high .A step
down transformer is used to step down the voltage required to acceptable level
The battery room provides a back up in case of power failure . Supply voltage is 48v .
There are two sets of battery sets in the exchange one is connected and second charging
The technology used here in the exchange is pulse code modulation and time division
modulation . Prior to this the technology used was [Link]
Cards used in exchange are TONE SENDING card and TIME SWITCH card
The tone sending card is responsible for the dial tone
A card can hold upto 8 numbers of users. When a person calls, the light for that no on the
card flashes in the exchange.
The distribution unit consists of many relays and wires mounted on a rack which is
grounded to make it lightening proof. From here the wires are sent to the users to their
home. When person wants to have his no changed this is done by relocating the wires
here.
CARDS
OPERATOR CARD- interface analog suscriber line with digital switch.
TRUNK CARD- same as OC but interfaces with analog trunk lines
ANNOUNCEMENT CARD- tones stored
PROCEDURE CARD- digital switch ,connects two users, TDM
SIGNAL CARD- receive /send info to/from terminal cards in multiplexed
fashion
CONFERENCE CARD- party conference
POWER SUPPLY CARD- energy source for cards
CABINET
C BOT
DISTRIBUTION UNIT
The distribution unit consists of many relays and wires mounted on a rack
which is grounded to make it lightening proof. From here the wires are sent to
the users to their home. When person wants to have his no changed this is done
by relocating the wires here.
OUTDOOR EQUIPMENTS
Underground jelly filled cable
Junction box
Junction Cable- between two Exchange
Relay unit
Telephone instruments—Krone tool , Cable Fault
Locator , Cable joining Kit
JELLY FILLED CABLE
1 .Better insulation resistance value
2 . low capacitance
[Link] capacitive coupling
4 .Reduced maintenance cost
[Link] safety against corrosion
JOINING TWO CABLES
Preparation-mark on both ends,remove jacket
steel tape armor ,polyAl sheets
Conductor joining-twist 2 rounds, cut extra
conductors.
Sealing-make bag of polyethylene sheet over
joint, pour jelly , wrap with pvc. Wrap
armour wire then solder it
Cleaning- wrap aluminium tape around sheet.
smooth ---else it cracks
RAILWAY SIGNALLING
POINT MACHINE--- is used to change tracks .The one in the plant is supplied
by Siemens
POINT MACHINE
WORKING
Operator operates from control room ,the induction motor gets supply through
different relays .It operates in one direction and is stopped by limit switch
.When machine works perfectly the operator gets steady indication light on the
Control board and the train moves. If any trouble i.e. the operator gets a
flashing light and a person is immediately send to get it repaired.
If there remains a gap between the tongue rail and the fixed rail then there is a
fault with the machine.
The safety switch when turned on cuts off supply in the 2 out of three phases of
motor’s supply.
CONTROL ROOM
to control the changing of the tracks
Tracks are selected by pressing the buttons on the to be selected
lines
light indicator shows the lines status whether active or not and if it
flashes there is some error in the line
RELAY
RELAY ROOM
ROOM
Contains the complex circuitry
Relays arranged to form relay logic
Each box has 3 relays
THE END