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DENSO's Commitment to Reducing CO2 Emissions

1) Global temperatures and CO2 levels have risen steadily since the Industrial Revolution due to human activities like burning fossil fuels. 2) DENSO aims to reduce CO2 emissions across its operations through developing more efficient products, manufacturing technologies, green procurement, and sustainable distribution. 3) Key technologies include high pressure common rail diesel injection, gasoline direct injection, stop-start systems, and components for hybrid vehicles.
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0% found this document useful (0 votes)
6 views20 pages

DENSO's Commitment to Reducing CO2 Emissions

1) Global temperatures and CO2 levels have risen steadily since the Industrial Revolution due to human activities like burning fossil fuels. 2) DENSO aims to reduce CO2 emissions across its operations through developing more efficient products, manufacturing technologies, green procurement, and sustainable distribution. 3) Key technologies include high pressure common rail diesel injection, gasoline direct injection, stop-start systems, and components for hybrid vehicles.
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd

Press Conference : Starts 12:00

Global Warming Trend


Temp. of 1900 as 0 deg.C
1.0
Earth surface
0.5
temp.
(deg.C) 0
Average temp. of 10 years
-0.5
400
CO2 350
(ppm)
300
250
1860 1900 1940 1980 2000
DENSO’s Environmental Policy
DENSO EcoVision
・ To reduce CO2 emissions in all company activities:
Smaller, lighter and more effective products and
Development technologies for reducing CO2

Manufacturing technology and equipment


Manufacturing for energy saving

Procurement Green procurement covering suppliers’ activities

Distribution Less packaging, Eco-Drive, Modal Shift


DENSO’s Environmental Policy
DENSO EcoVision
・ To reduce CO2 emissions in all company activities:
Smaller, lighter and more effective products and
Development technologies for reducing CO2

Manufacturing technology and equipment


Manufacturing for energy saving

Procurement Green procurement covering suppliers’ activities

Distribution Less packaging, Eco-Drive, Modal Shift


DENSO’s Environmental Policy
DENSO EcoVision
・ To reduce CO2 emissions in all company activities:
Smaller, lighter and more effective products and
Development technologies for reducing CO2

Manufacturing technology and equipment


Manufacturing for energy saving

Procurement Green procurement covering suppliers’ activities

Distribution Less packaging, Eco-Drive, Modal Shift


200MPa Common Rail System
70 200MPa System
・ Highest injection pressure
Rated ・ 9 time injections per cycle
Output 60
・ Higher efficiency
(kW/L) Current Technologies
・ 180MPa
50 ・ 5 time injections per cycle

0.08 0.18 0.25 NOx(g/km)


130 140 CO2 (g/km)
Euro6 Euro5 Euro4
Joint Venture for Cordierite DPF
  ・ Established in 2007
・ Manufacture high
performance, cost-effective
cordierite DPF

Wroclaw,
Poland
Gasoline Direct Injection System
Multi-hole nozzle Mono-block body

Needle
Body
Plate nozzle

・ Unique multi-hole nozzle realizes fine atomization


・ Mono-block body achieves smaller and lighter pump
Motor-driven Variable Valve Timing
DC-motor Phase shifter

Conventional hydraulic VVT


works only at over 1000rpm
and 30deg.C of oil
temperature

・ Controllable at full range of engine conditions


・ Improves fuel consumption by more than 3 percent
Idle Stop and Start System
Pinion gear with spring

Output: 1.6 to 2.0kW


Weight: 3.3kg
New engaged
mechanism: Motor starts
only after the pinion gear
Engages ring gear

・ Improving starters to achieve lower noise,


less vibration and quicker response
Hybrid Components
Sales (%)
300
200
100
0
1997 2003 2005 2007

Power control unit DC-DC converter Battery monitoring unit

・ Sales of hybrid components have drastically increased


High-output Power Control Unit
Power device Cooling tubes

・ Unique cooling structure raises output power


         by about 60 percent
Powertrain Technologies
 DENSO supplies innovative technologies for all
three major power sources
Common rail injection system
Diesel and after-treatment devices

Gasoline direct injection system


Gasoline and after-treatment devices

Hybrid Components for hybrid vehicles


DENSO’s Unique
-Energy Management-
Approach
Potential fuel energy
0% 20% 100%
Thermal energy Kinetic energy
Driving Exhaust loss Cooling loss Friction loss Others
Energy Management
Potential fuel energy
0% 20% 100%
Thermal energy Kinetic energy
Driving Exhaust loss Cooling loss Friction loss Others
To recover and reuse wasted thermal energy
 Convert to electricity  Quicken engine warm-up
Hot refrigerant Generator Hot water Storage tank

Exhaust
gas
Hot water
Cold water
Waste heat regeneration Exhaust heat recovery Heat storage
Energy Management
Potential fuel energy
0% 20% 100%
Thermal energy Kinetic energy
Driving Exhaust loss Cooling loss Friction loss Others
To recover deceleration energy
 Convert to electricity

Advanced alternator Battery management system


ITS Technology
GPS Network

Traffic control center

・ Control traffic flow for reducing CO2 emission


Protecting the Environment
EcoVision 2015

EcoVision 2005
First Environmental Action Plan
Acquired ISO (EMAS)Certification
Worldwide
Environment Basic Philosophy
Total Abolition of CFC
1950 1960 1970 1980 1990 2000

DENSO’s Environmental History


DENSO’s Commitment
DENSO pursues
an advanced
automotive society
where people, cars
and the environment
can exist in harmony

Common questions

Powered by AI

Hybrid component innovations are crucial to DENSO's strategy for increasing sales and reducing emissions by enhancing vehicle efficiency and performance. Examples of such technologies include high-output power control units equipped with unique cooling structures that raise output power by about 60 percent, battery monitoring units, and advanced DC-DC converters. These components allow for better energy management in hybrid vehicles, reducing fuel consumption and emissions, which aligns with the growing market demand for environmentally friendly vehicles and supports DENSO's goals to enhance sustainability and sales .

DENSO's EcoVision initiatives focus on reducing CO2 emissions across all company activities, aiming to create environmental benefits by lowering the carbon footprint of its products and operations. Through energy-efficient technologies like advanced fuel injection systems and idling stop operations, the initiatives are designed to cut emissions during the manufacturing process and product end-use. By promoting smaller, more efficient components and encouraging eco-friendly transportation practices like modal shifts and eco-driving, DENSO anticipates a significant reduction in greenhouse gas emissions as part of its long-term commitment to sustainability .

The development of the 200MPa Common Rail System by DENSO reduces emissions by allowing for a higher injection pressure compared to earlier systems, improving fuel atomization, and enhancing combustion efficiency. This system supports multiple injections per cycle, up to nine times, which optimizes the fuel-air mixture and reduces the formation of pollutants like NOx and CO2. The precise control of injection timing and pressure helps decrease particulate emissions and improves overall engine performance, contributing to cleaner engine operation in compliance with stricter emissions standards like Euro 6 .

DENSO's development of manufacturing technology contributes to energy savings and environmental preservation by creating smaller, lighter, and more effective products and technologies specifically aimed at reducing CO2 emissions. This includes the development of high-performance, cost-effective devices such as the cordierite DPF and gasoline direct injection systems that enhance injection pressure and efficiency, consequently reducing NOx and CO2 emissions. Additionally, DENSO's focus on green procurement and energy-saving equipment helps minimize environmental impact through less packaging and the promotion of eco-driving practices .

DENSO's commitment to abolishing CFCs has a positive impact on its environmental objectives by significantly reducing ozone-depleting substances in its manufacturing processes and products. This aligns with global environmental protocols and enhances DENSO's reputation as a leader in sustainability. Additionally, eliminating CFCs reflects DENSO's adherence to stringent safety and environmental regulations, ensuring that their products do not contribute to atmospheric damage or climate change. This initiative supports broader goals of environmental protection and demonstrates the company's proactive approach in achieving ISO and EMAS certifications worldwide .

DENSO leverages waste heat regeneration to improve energy efficiency by converting excess thermal energy from the exhaust and other sources into usable electrical power. This process involves capturing waste heat and using it to quickly warm up engines or convert it into electricity that can be stored or utilized by other vehicle systems. By doing so, DENSO reduces the reliance on traditional power sources, lowers operational energy consumption, and enhances the overall thermal management of vehicles. This approach is part of its energy management innovations aimed at recovering deceleration energy and reducing heat losses .

DENSO's approach to green procurement significantly impacts its overall environmental policy by emphasizing the reduction of CO2 emissions and environmental impact in its supply chain activities. Key practices include selecting suppliers who actively engage in environmentally responsible activities, reducing packaging, and implementing energy-efficient processes throughout production and distribution. This holistic strategy ensures that environmental considerations are integrated at every stage of the product lifecycle, aligning with DENSO's commitment to sustainability and resource efficiency .

DENSO's motor-driven Variable Valve Timing (VVT) offers significant advantages over conventional hydraulic VVT systems as it is controllable across a wider range of engine conditions. This enhanced control leads to improved fuel efficiency by more than 3 percent, as it adapts to engine demands more precisely, ensuring optimal valve timing at all operating speeds and temperatures, not just above specific thresholds like 1000 rpm or 30 degrees Celsius for oil temperature .

ITS Technology contributes to DENSO's environmental goals by optimizing traffic flow and reducing congestion, thereby minimizing CO2 emissions from idling and stop-and-go traffic conditions. By using GPS to control traffic signals and dynamically route vehicles, ITS Technology reduces unnecessary fuel consumption and decreases greenhouse gas emissions. This intelligent system enhances overall vehicle efficiency and supports DENSO's broader strategy of creating a sustainable automotive society where environmental impact is significantly mitigated through technological innovations .

DENSO's Energy Management innovations focus on optimizing fuel use and reducing waste by implementing advanced systems to recover and reuse wasted thermal energy. Technologies involved include waste heat regeneration, exhaust heat recovery, and heat storage systems that convert excess thermal energy into usable electricity. These systems facilitate quicker engine warm-up and improve fuel efficiency by capturing kinetic energy from deceleration, optimizing engine performance, and reducing thermal and cooling losses. Furthermore, integrating GPS-based traffic control can help reduce CO2 emissions by improving traffic flow .

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