Enterprise Resource
Planning
Inventory Management
Procurement
Procurement process
Determining what to buy and how much
Determining source of supply and selecting
vendor
Purchase order creation
Goods receipt
ERP supports procurement
process
Determining what to buy and how much
Determining source of supply and vendor
Purchase order selection
Goods reciept
Quality inspection and self life expiration
Under-delivery and over-delivery
ERP supports procurement
process
Processing vendor payment and invoice
verification
Invoice entry
Three – way matching invoice variances
Invoice blocking
Parking of invoice
credit/debit memos
Reports of going invoices
Important functions of ERP to
procurement process
Purchase requisition
Contracts
Central contract and plant specific contract
Quantity contract
Value contract
Quota arrangement
Forecast & detailed delivery schedule
Source list
Request for quotation
Converting PR to purchase order
Purchase order
Procurement of materials and
services
Material procurement
Service procurement
Service cannot be inventoried
Difficult to define a service specification
Price comparison for service is complex
Goods receipt is replaced by service entry
Procurement
Procurement of direct and indirect items
Commodity procurement
Government/public sector procurement
Master data for ERP procurement
Material master record
Vendor master record
Terms and conditions master
Service master record and service catalog
Inventory management
Inventory management process
Concept of inventory management pyramid.
Inventory transactions and inventory control
Inventory transactions: goods issue, receipt, stock
transfer
Inventory control: inventory stock, inventory
valuation, minimum level, accuracy
Inventory planning(how much to hold, when to order,
where to hold)
Strategic inventory management processes
Inventory management pyramid
Strategic
inventory
management
Inventory planning
Inventory transactions and inventory control
Inventory management
processes in ERP
Inventory transaction processes
Goods receipt(ASN, receiving goods ,quality check ,return)
Goods issue(quality inspection ,dispatch ,ASN)
Reservations(material for particular date)
Stock transfer(one location to another)
Inventory control processes
Quantity control
Physical inventory(counting of physical inventory, variances can be
checked)
Cycle counting(count the material at regular interval, ABCD category)
Stock overview
Inventory management
processes in ERP
Value control/stock valuation(ERP valuation, standard
and average pricing)
Inventory planning processes (right time, locations, items
quantity)
Never stock out
Never carry access inventory
Designing better process of inventory
replenishment(available of material)
Supporting process of managing different inventory
exceptions(alerts)
Taking scientific decision
Q model(EOQ)
Too frequently order, increase cost
decrease carry
Too long order, increase carry decrease
cost
Total stocking cost=annual ordering cost
+annual holding cost
Reorder point=daily demand * lead
time(units)
P model
Reviewed at regular intervals
d=average period
RP=review period(days,wks)
L=Lead time
SS=safety stock
TI(Targeted inventory)= d ( RP + L) + SS
min-max model
Min and max for each item is determined
and ordered
Two-bin models
Record when one is empty
Inventory management
processes in ERP
Strategic inventory management processes (competitive advantage)
Process of inventory collaboration
Instead of company vendor manage the inventory(VMI)
Deciding inventory based on service levels
Higher service higher inventory, lower service lower inventory
Best practice process of inventory management like cross
docking
Effective supply of goods
Lean inventory management
Less raw material wastage
SAP and oracle supports