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IRIS Setup

This document provides step-by-step instructions for setting up an IRIS ultrasonic inspection system. It details how to configure the probe, set gates and thresholds, optimize the A-scan display, and record and analyze inspection data.

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Aqib Ali
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100% found this document useful (1 vote)
128 views32 pages

IRIS Setup

This document provides step-by-step instructions for setting up an IRIS ultrasonic inspection system. It details how to configure the probe, set gates and thresholds, optimize the A-scan display, and record and analyze inspection data.

Uploaded by

Aqib Ali
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd

IRIS Setup

Gilles Rousseau, Marc Grenier


Setting up the IRIS

MultiView™ setup Wizard


will load an IRIS default
setup for a 12 mm turbine
and 1 inch tube.

Modify this setup for the


current tube to inspect.
Ultrasonic Settings
To display the UT
adjustment menu,
double-click on the
Ultrasound.
The UT setup mode will
show up. In this mode,
life A-scans are
continuously displayed.
The operator makes all the
adjusment in this mode.
UT setup Mode
Measurement
bar

Life A-
scan
display

Tabs: sub-
menues
Turbine
speed

Main menu
A-scan Display

Channel selection Measurement bar Backwall

Trig point
Blanking gate
Frontwall Gain curve
IRIS setup: Step 1
Inspection method:
WT/immersion for
IRIS

Enter: tube OD, WT.


Select correct water
velocity and material
velocity.
Water: 1483 m/s
Steel: 5900 m/s

Probe: first channel


ON, delay=21 s
IRIS setup: Step 2

 Connect IRIS probe


 Start pump
 Flush bubble from probe (turbine in up-right position and
shake)
 Insert Calibration tube in a bucket full of water
 Switch to the Echo Finder
IRIS Setup: Step 3
Echo Finder: used to Target pin
Main bang
measure the probe Frontwall
delay and set the
IRIS gate.
Gain: 40 dB
Pulse: 200 Volts
Enable
cummulated
A-scan
IRIS Setup: Step 4
Setup IRIS probe
delay: tube OD
and WT must be Frontwall
set for calibration
tube.
1. Bring red
cursor on the
frontwall echo
2. Click on
measure probe
delay
Click here to measure. MultiView
3. Click on uses tube OD and WT to calculate
the probe delay
measure
IRIS Setup: Step 5

Target
To set target gate:
1. Identify target
echo on A-scan
2. Bring cursors on
both side
3. Click on Set
IRIS gate.

Enable IRIS gate


IRIS Setup: Step 6
Adjust gain 1, gain 2, DAC blank in order to detect
the frontwall and the backwall echoes.

Gain1: frontwall
Gain 2: backwall
DAC Blank: delay
before Gain 2 switch on.
Pulse width:
1/Frequency
Filter: High pass 10MHz
for 15 MHz transducer

Gain may be set


graphically with this
line
IRIS Setup: Step 7
Blanking and level may
be adjust by grabbing
Start: monitor echo from [Link] this box.
mm from center of tube. Must
be set to 1mm to detect the
target pin.
Length: length of the A-scan
window. Must be long enough
to see the backwall.
Blanking: near surface
resolution. Length of the
blanking gate.
Level: Detection threshold.
Blanking = near surface resolution
IRIS Setup: Step 8
Adjust scan parameters:
Sampling clock: PRF.
Recommended: 7-12
kHz.
Y-Axis: use these
settings to monitor the
target
X-axis scan size: length
of the display buffer. In
this case, 1000
revolutions
IRIS Setup: End
Setup is done when A-scan of the pin
good detection of
backwall, frontwall,
and the target pin.

Click here to
quit setup mode

Detection of
the target is
working.
C-scan layout

IRIS layout that


displays in real-time
the C-scan and the B-
scan
Start/Stop Acquisition
Real-time C-scan Real-time
B-scan
Red cursor
writing
new data

Start/stop

Turbine speed Inactive windows


C-scan Type

3 C-scan types
available:
WT for wall thickness
monitoring
(recommended
display)
ID for internal
corrosion pitting
OD (not used)
Color Palette
Palette type

Click here to
display the color
palette

Range of the
active C-scan
C-scan options

Click on
Preferences

Show total piece: C-scan fill the entire window.


1 Y-axis per pixel: 1 screen pixel = 1 revolution
of the turbine.
B-scan Zoom

The B-scan may be


zoomed.

Bring the mouse


pointer on the B-scan.
Click and drag the
green mesh.
Release to zoom.
Turbine speed

Adjust the water


pressure so the
turbine speed is
between 40 and 60
revolution/second.
Saving data

Stop recording.
Click here to manually
save data

Select directory and


type filename

Defautl directory selected


under Operation/Inspection.
Auto recording
To record a
complete tube, Swith to Inspection
turn on Auto mode
Recording (save
directly to disk).

Type tube number and start


recording.
Amount of data display

The amount of data


displayed is controlled
by the X-axis scan
size. It means the
number of line
(revolution) displayed.
1000 lines/m of tube is
a good guest to display
an entire tube.

N.B. Windows limit the available RAM. Use the auto recording to
store a complete tube.
Analysis mode
Readback mode Cursors B-scan

Directory
listing.
Double-click
to load a file

D-scan Tube statistics


Cursors
Measurement bars:
surface area, WT,
ID or OD

Measurement
cursor: green

Cursor cut: red


Analysis: C-scan zoom

1. Bring the mouse


pointer in the c-scan
2. Click and drag
the green mesh over
the defect of
interest.
3. Release the
mouse button.
Analysis: Zoom

3 types of zoom
depending on the angle
the mouse starts
(horizontal, vertical or at
45°)
Analysis: unzoom

Right click in the


C-scan, then
Zoom Out.

Scrolling bars
Dragging a zoomed C-scan

Rigth click and drag.

The same applies for


the B-scan.
Statistics

Statistics are computed on


the data display in the C-
scan. Zooming on a defect
will compute data on the
defective area.
Double-click on WT min
to bring the cursors at the
first location with this
value.
Report Option

If the ECT/RFT report option is used (key code required), the depth of
the defect at the crossing of the red cursors will be calculated as follow:
ratio of wall thickness measured divided by nominal wall thickness time
100%.
To input a defect: right click in the C-scan, click on ADD CODE, select
the code. It is necessary to define a defect code in the Analysis Setup.

IRIS Setup
Gilles Rousseau,  Marc Grenier
Setting up the IRIS
MultiView™setup Wizard 
will load an IRIS default 
setup for a 12 mm turbine 
and 1 inch tube.
Modify thi
Ultrasonic Settings
To display the UT 
adjustment menu,  
double-click on the 
Ultrasound.
The UT setup mode will 
show up.
UT setup Mode
Life A-
scan 
display
Measurement 
bar
Main menu
Tabs: sub-
menues
Turbine 
speed
A-scan Display
Measurement bar
Channel selection
Frontwall
Backwall
Blanking gate
Gain curve
Trig point
IRIS setup: Step 1
Enter:  tube OD, WT.  
Select correct water 
velocity and material 
velocity.
Water: 1483 m/s
Steel: 5900
IRIS setup: Step 2
Connect IRIS probe
Start pump
Flush bubble from probe (turbine in up-right position and 
shake)
Insert
IRIS Setup: Step 3
Echo Finder: used to 
measure the probe 
delay and set the 
IRIS gate.
Gain: 40 dB
Pulse: 200 Volts
Target
IRIS Setup: Step 4
Setup IRIS probe 
delay: tube OD 
and WT must be 
set for calibration 
tube.
1. Bring red 
cursor on the
IRIS Setup: Step 5
To set target gate:
1. Identify target 
echo on A-scan
2. Bring cursors on 
both side
3. Click on Set 
IRI

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