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ICI Shell Certification Overview

The document provides an introduction to investment casting shells. It explains that the goal of the shell is to produce a disposable refractory mold that can hold liquid metal during pouring and solidification, while replicating the details of the wax pattern and controlling dimensions without leaking. It defines key terms related to the investment casting process, including sprue, flour, stucco, binder, slurry, and prime coat.

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11 views7 pages

ICI Shell Certification Overview

The document provides an introduction to investment casting shells. It explains that the goal of the shell is to produce a disposable refractory mold that can hold liquid metal during pouring and solidification, while replicating the details of the wax pattern and controlling dimensions without leaking. It defines key terms related to the investment casting process, including sprue, flour, stucco, binder, slurry, and prime coat.

Uploaded by

wmp8611024213
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd

Introduction

to Shell

ICI Industry Certification Program


1
Investment Casting Process
Wax Finishing
You are
here

Shell

Casting

ICI Industry Certification Program 2


Sprue

Slurry
Stucco

Dry and
repeat

ICI Industry Certification Program 3


Shell - Goal

• Produce a disposable refractory mold that


will hold liquid metal during pouring and
solidification
– Must replicate the appearance of pattern in
every detail
– Control casting dimensions
– Cannot leak

ICI Industry Certification Program 4


Basic Definitions

• Sprue – Also known as a pattern


assembly
• Flour – Also known as powder; A
refractory material finer than sand
• Stucco – Also known as sand; A granular
refractory that is applied to a pattern
after it is dipped in the slurry

ICI Industry Certification Program 5


Basic Definitions

• Binder – A mixture of a solvent (water or


alcohol) and a solid (silica). When properly
gelled this material holds the mold together at
high temperature
• Slurry – A mixture of a liquid binder and a fine
refractory flour
• Prime coat – Also called face coat or precoat;
Slurry applied directly to the wax pattern

ICI Industry Certification Program 6


End of Session

ICI Industry Certification Program


7

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