Electrical

Safety

[Link] - The Unofficial Guide To the OSHA 1

Introduction
 An average of one worker is electrocuted on the
job every day
 There are four main types of electrical injuries:
Electrocution (death due to electrical shock)
Electrical shock
Burns
Falls

[Link] - The Unofficial Guide To the OSHA 2

Electrical Terminology
 Current – the movement of electrical charge
 Resistance – opposition to current flow
 Voltage – a measure of electrical force
 Conductors – substances, such as metals, that
have little resistance to electricity
 Insulators – substances, such as wood, rubber,
glass, and bakelite, that have high resistance to
electricity
 Grounding – a conductive connection to the earth
which acts as a protective measure

[Link] - The Unofficial Guide To the OSHA 3

Electrical Shock
 Received when current passes
through the body
 Severity of the shock depends on:
Path of current through the body
Amount of current flowing
through the body
Length of time the body is in the
circuit
 LOW VOLTAGE DOES NOT
MEAN LOW HAZARD

[Link] - The Unofficial Guide To the OSHA 4

Dangers of Electrical Shock
 Currents greater than 75 mA*
can cause ventricular fibrillation
(rapid, ineffective heartbeat)
 Will cause death in a few
minutes unless a defibrillator is
used Defibrillator in use
 75 mA is not much current – a
small power drill uses 30 times
as much

* mA = milliampere = 1/1,000 of an ampere

[Link] - The Unofficial Guide To the OSHA 5

How is an electrical shock received?
 When two wires have different potential
differences (voltages), current will flow if they are
connected together
In most household wiring, the black wires are at
110 volts relative to ground
The white wires are at zero volts because they
are connected to ground
 If you come into contact with an energized (live)
black wire, and you are also in contact with the
white grounded wire, current will pass through your
body and YOU WILL RECEIVE A SHOCK

[Link] - The Unofficial Guide To the OSHA 6

How is an electrical shock received?
(cont’d)

 If you are in contact with an energized wire or any

energized electrical component, and also with any
grounded object, YOU WILL RECEIVE A SHOCK
 You can even receive a shock when you are not
in contact with a ground
If you contact both wires of a 240-volt cable,
YOU WILL RECEIVE A SHOCK and possibly
be electrocuted

[Link] - The Unofficial Guide To the OSHA 7

Electrical Burns
 Most common shock-related,
nonfatal injury
 Occurs when you touch
electrical wiring or equipment
that is improperly used or
maintained
 Typically occurs on the hands
 Very serious injury that needs
immediate attention

[Link] - The Unofficial Guide To the OSHA 8

Falls
 Electric shock can also
cause indirect or secondary
injuries
 Workers in elevated
locations who experience a
shock can fall, resulting in
serious injury or death

[Link] - The Unofficial Guide To the OSHA 9

 Inadequate Wiring Hazards
 A hazard exists when a conductor is too
small to safely carry the current
 Example: using a portable tool with an
extension cord that has a wire too small
for the tool
The tool will draw more current
than the cord can handle,
causing overheating and a Wire Gauge

possible fire without tripping the

circuit breaker WIRE
The circuit breaker could be the Wire gauge measures
right size for the circuit but not wires ranging in size from
for the smaller-wire extension number 36 to 0 American
cord wire gauge (AWG)

[Link] - The Unofficial Guide To the OSHA 10

Overload Hazards
 If too many devices are
plugged into a circuit, the
current will heat the wires to
a very high temperature,
which may cause a fire
 If the wire insulation melts,
arcing may occur and cause
a fire in the area where the
overload exists, even inside
a wall

[Link] - The Unofficial Guide To the OSHA 11

Electrical Protective Devices
 These devices shut off electricity flow in the
event of an overload or ground-fault in the circuit
 Include fuses, circuit breakers, and ground-fault
circuit-interrupters (GFCI’s)
 Fuses and circuit breakers are overcurrent
devices
When there is too much current:
○ Fuses melt
○ Circuit breakers trip open

[Link] - The Unofficial Guide To the OSHA 12

Ground-Fault Circuit Interrupter
 This device protects you from
dangerous shock
 The GFCI detects a difference in
current between the black and
white circuit wires
(This could happen when electrical
equipment is not working correctly,
causing current “leakage” – known
as a ground fault.)
 If a ground fault is detected, the
GFCI can shut off electricity flow in
as little as 1/40 of a second,
protecting you from a dangerous
shock

[Link] - The Unofficial Guide To the OSHA 13

Grounding Hazards
 Some of the most frequently violated OSHA
standards
 Metal parts of an electrical wiring system that we
touch (switch plates, ceiling light fixtures, conduit,
etc.) should be at zero volts relative to ground
 Housings of motors, appliances or tools that are
plugged into improperly grounded circuits may
become energized
 If you come into contact with an improperly grounded
electrical device, YOU WILL BE SHOCKED

[Link] - The Unofficial Guide To the OSHA 14

Overhead Powerline Hazards
 Most people don’t realize that
overhead powerlines are usually
not insulated
 Powerline workers need special
training and personal protective
equipment (PPE) to work safely
 Do not use metal ladders –
instead, use fiberglass ladders
 Beware of powerlines when you
work with ladders and scaffolding

[Link] - The Unofficial Guide To the OSHA 15

Some Examples of OSHA
Electrical Requirements . . . .

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Grounding Path
 The path to ground from
circuits, equipment, and
enclosures must be
permanent and
continuous
 Violation shown here is an
extension cord with a
missing grounding prong

[Link] - The Unofficial Guide To the OSHA 17

 Hand-Held Electric Tools
 Hand-held electric tools pose a
potential danger because they
make continuous good contact
with the hand
 To protect you from shock,
burns, and electrocution, tools
must:
 Have a three-wire cord with ground
and be plugged into a grounded
receptacle, or
 Be double insulated, or
 Be powered by a low-voltage isolation
transformer

[Link] - The Unofficial Guide To the OSHA 18

 Guarding of Live Parts
 Must guard live parts of electric
equipment operating at 50 volts or
more against accidental contact by:
Approved cabinets/enclosures, or
Location or permanent partitions
making them accessible only to
qualified persons, or
Elevation of 8 ft. or more above the
floor or working surface
 Mark entrances to guarded locations
with conspicuous warning signs

[Link] - The Unofficial Guide To the OSHA 19

Guarding of Live Parts
 Must enclose or guard
electric equipment in
locations where it would be
exposed to physical
damage
 Violation shown here is
physical damage to conduit

[Link] - The Unofficial Guide To the OSHA 20

Cabinets, Boxes, and Fittings
 Junction boxes, pull boxes
and fittings must have
approved covers
 Unused openings in cabinets,
boxes and fittings must be
closed (no missing
knockouts)
 Photo shows violations of
these two requirements

[Link] - The Unofficial Guide To the OSHA 21

 Use of Flexible Cords
 More vulnerable than fixed wiring
 Do not use if one of the recognized
wiring methods can be used instead
 Flexible cords can be damaged by:
Aging
Door or window edges
Staples or fastenings
Abrasion from adjacent
materials
Activities in the area
 Improper use of flexible cords can
cause shocks, burns or fire

[Link] - The Unofficial Guide To the OSHA 22

Permissible Uses of Flexible Cords
Examples

Pendant, or Portable lamps, Stationary equipment-

Fixture Wiring tools or appliances to facilitate interchange

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Prohibited Uses of Flexible Cords
Examples

Substitute for Run through walls, Concealed behind

fixed wiring ceilings, floors, or attached to
doors, or windows building surfaces

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Clues that Electrical Hazards Exist
 Tripped circuit breakers or blown fuses
 Warm tools, wires, cords, connections, or
junction boxes
 GFCI that shuts off a circuit
 Worn or frayed insulation around wire or
connection

[Link] - The Unofficial Guide To the OSHA 25

Training
Train employees working with electric equipment
in safe work practices, including:
 Deenergizing electric equipment before
inspecting or making repairs
 Using electric tools that are in good repair
 Using good judgment when working near
energized lines
 Using appropriate protective equipment

[Link] - The Unofficial Guide To the OSHA 26

Summary
Hazards Protective Measures
 Inadequate wiring  Proper grounding
 Exposed electrical parts  Using GFCI’s
 Wires with bad insulation
 Using fuses and circuit
 Ungrounded electrical
breakers
systems and tools
 Guarding live parts
 Overloaded circuits
 Proper use of flexible
 Damaged power tools and
equipment cords
 Using the wrong PPE and  Training
tools
 Overhead powerlines
 All hazards are made worse
in wet conditions

[Link] - The Unofficial Guide To the OSHA 27