SEMINAR
ON
SCADA & PLC
SUMBITTED BY:
VIKAS BUDANIA
WHAT IS AUTOMATION
Delegation of human control function to
technical equipments
to increase production
to reduce cost
to reduce manpower
to improve safety working conditions
to reduce power consumption
to improve quality
TYPES OF AUTOMATION
AUTOMATION
SCIENTIFIC INDUSTRIAL OFFICE
AUTOMATION AUTOMATION AUTOMATION
LAYOUT OF INDUSTRIAL
AUTOMATION
WHAT IS SCADA
SCADA stands for Supervisory Control And
Data Acquisition.
SUPERVISORY CONTROL AND
DATA ACQUISITION(SCADA)
WHAT IS DATA ACQUISITION
Data acquisition is the process of retrieving
control information from the equipment which
is out of order or may lead to some problem or
when decisions are need to be taken according
to the situation in the equipment. So this
acquisition is done by continuous monitoring
of the equipment to which it is employed. The
data accessed are then forwarded onto a
telemetry system ready for transfer to the
different sites.
TYPES OF PROCESSES
INDUSTRIAL
PROCESSES
FACILITY INFRASTRUCTURE
PROCESSES PROCESSES
SCADA AS A SYSTEM
TYPICAL SCADA SYSTEM
SUBSYSTEMS OF SCADA SYSTEM
Human-Machine Interface is the apparatus
which presents process data to a human
operator, and through this, the human operator
monitors and controls the process.
Remote Terminal Units connecting to
sensors in the process,
converting sensor signals to digital data and
sending digital data to the supervisory system.
Programmable Logic Controller used as
field devices because they are more
economical, versatile, flexible, and
configurable than special-purpose RTUs.
Communication infrastructure connecting
the supervisory system to the
Remote Terminal Units
SYSTEM COMPONENTS OF SCADA
SYSTEM
MULTIPLE REMOTE
TERMINAL UNIT
COMMUNICATION
CENTRAL HOST
INFRASTRUCTURE
COMPUTER
FEATURES OF SCADA
REAL TIME AND HISTORICAL TREND
The trend play very important role in the process
operation. If your batch fails or the plant trips, you
can simply go to the historical trend data and do the
analysis. You can have better look of the parameters
through the trend.
ALARMS
have a very critical role in automation.
Generally we have alarm states for each
inputs/outputs. . Most of the SCADA software
support four types of alarms like LOLO,LO,HI
and HIHI.
RECIPE MANAGEMENT
When you have different products to
manufacture, you just have to load the recipe
of the particular product.
SECURITY
You can allocate certain facilities or features to
the operator, process people, engineering dept
and maintenance dept.
DEVICE CONNECTIVITY
SCADA software should have connectivity to
the different hardware used in automation.
USEFULNESS OF SCADA
Production department
Quality department
Maintenance department
Enterprise information
Engineering department
Manufacturing department
ADVANTAGES
CHEAPER
CONTINOUS
OPERATION
RELIABLE
IMPROVES MAINTAINANCE,
OPERATION,
CUSTOMER SERVICE
FEW OPERATORS CONTROL LARGE NO. OF
INDIVIDUAL ASSETS
PROVIDE RAPID RESPONSE TO EMERGENCIES
DISADVANTAGES
TROUBLED
ALARMS
LACK OF TRAINED
PERSONS
INITIAL CAPITAL INVESTMENT
SCADA MANUFACTURER AND
NAME OF THE SOFTWARE
WONDERWARE Intouch
ALLEN BRADLEY R.S View
SIEMENS Wincc
MODICON Moriecon
G E FANUC Cimplicity
INTELLUSION I Fix
KPIT Ashtra
WHAT IS INTOUCH
Wonderware InTouch provides a single
integrated view of all your controls and
information resources. Intouch enables
engineers, supervisors, operators and managers
to view and interact with the working of entire
operation through graphical representations of
their production processes.
MAJOR PROGRAMS OF
INTOUCH
INTOUCH
INTOUCH
APPLICATION WINDOWMAKER WINDOWVIEWER
MANAGER
WONDERWARE SCADA
SOFTWARE
Easy-to-use, easy to implement
Easy configuration, simplified maintenance
High security and availability
Virtually unlimited scalability
BENEFITS OF SCADA
Long distance monitoring
Long distance training
Protection against terrorism/vandalism-alarm
Data management (engineering and
operations)
Automated operations with real time control
WHAT IS PLC :
A Programmable Logic Controller, PLC, or
Programmable Controller is a digital computer used
for automation of industrial processes, such as control
of machinery on factory assembly lines.
A PLC is an example of a real time system since
output results must be produced in response to input
conditions within a bounded time, otherwise
unintended operation will result.
PLC
network binary inputs
analog inputs / outputs
binary outputs
Components of the PLC:-
Input module
Output module
Processor
Memory
Power supply
Programming device
BLOCK DIAGRAM OF PLC
Kinds of PLC
1. Compact
Monolithic construction
Monoprocessor
Fieldbus connection
Fixed casing
Fixed number of I/O (most of them binary)
No process computer capabilities (no MMC)
Typical product: Mitsubishi MELSEC F, ABB AC31, SIMATIC S7
2. Modular PLC
Modular construction (backplane)
One- or multiprocessor system
Fieldbus and LAN connection
3U or 6U rack, sometimes DIN-rail
Large variety of input/output boards
Connection to serial bus
Small MMC function possible
Typical products: SIMATIC S5-115, Hitachi H-Serie, ABB AC110
3. Soft-PLC
Windows NT or CE-based automation products
Direct use of CPU or co-processors
PLC Hardware
PLC Hardware manufacturers
Allen Bradley
Simens
PROGRAMMING WITH PLC
THESE INCLUDES:
1. Entry of the ladder logic diagram
2. Low-level computer-type languages
3. High-level computer-type languages
4. Functional blocks
5. Sequential function chart
LADDER LOGIC
LADDER LOGIC SYMBOL
Programming For Start/Stop of
Motor by PLC
Starting of Motor
TO STOP THE MOTOR
ADVANTAGES OF PLC
Saves Time and Money
Less traveling for workers.
Reduces man-power needs
Increases production efficiency of a company
Cost effective for power systems
Saves energy
Reliable
CONCLUSION
SCADA and PLC is a control system with
● More interfaces and efficient storage
● More record or device oriented configuration
● But system wide configuration tools are
needed
● Are less expensive than DCS, but offer
different functionality than DCS
● And finally various applications
THANK YOU