Inventory Management I
Definitions
Inventory-A physical resource that a firm
holds in stock with the intent of selling it or
transforming it into a more valuable state.
In other words Inventory is composed of
assets that will be sold in future in the normal
course of business operations.
Types of Inventory
Raw Materials
Works-in-Process
Finished Goods
Maintenance, Repair and Operating (MRO)
Reasons for Inventories
Improve customer service
Economies of Scale: Ideal condition of "one unit at a
time at a place where a user needs it, when he needs it"
principle tends to incur lots of costs in terms of logistics.
Transportation savings
Hedge against future
Unplanned shocks (labor strikes, natural
disasters, surges in demand, etc.)
Inventory Management
Properly maintaining adequate stocks to
ensure uninterrupted production, sales
or service.
Policies, procedures,
and techniques employed in maintaining
the optimum number or amount of each
inventory item.
Objectives of Inventory Mgmt.
To minimize investment in inventory.
To meet a demand for the product by
efficiently organizing the production and
sales operation.
Optimum level of Inventory should be determined on
the basis of the trade off between cost and benefits
associated with the levels of inventory.
Inventory Management
Involves Knowing…
What and how much stock you have
When to order fresh supplies
What and how much has been ordered,
when it was ordered
Where all supplies are stored
When and how much fresh stock was
received, and by whom
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Inventory Management
Involves Doing…
Performing a “stock count”
Maintaining proper inventory records
Determining when to re-order
Determining how much to re-order
Placing orders properly
Inspecting delivery of new orders
Ensuring proper storage of inventory
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Stock Card: An Example
Item Name: __________ Unit: ___________
Manufacturer: ________________________
Minimum Stock (Re-Order Level): ___________
Received Issued Quantity Quantity
Date *Balance Lot # Signature
From to Received Issued
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Stock Book: An Example
Item Qty Date Qty Date Lot # Expiry
Name (units) Requested Received Received Date
Requested
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Inventory Holding Cost
Ordering Cost: is the fixed cost of
placing and receiving an inventory
order.
Carrying Cost: are the variables costs
per unit of holding an item in inventory
for a specified time period.
Stock-out Cost
Total Cost(T.C.) = O.C. + C.C.
Ordering Costs
They are generally fixed per order
placed, irrespective of the amount of
the order.
The larger the inventory the fewer are
the acquisitions and the smaller or
lower the ordering cost.
Carrying Costs
Capital (opportunity) costs: Interest
Inventory risk costs:- price decline, fire.
Space costs, Tax, Depreciation,
Insurance, maintenance of the building
Inventory serving cost such labour
handling cost.
Out-of-Stock Costs
Internal Shortage result in idle
resource.
External Shortage result in back order
cost.
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