PDP- Surface Finish
An engineering component may be cast,
forged, drawn, welded or stamped, etc.
All the surfaces may not have functional
requirements and need not be equally
finished
Some surfaces (owing to their functional
requirements) need additional machining
that needs to be recorded on the drawing
Surface Roughness
The geometrical characteristics of a surface include,
1. Macro-deviations,
2. Surface waviness, and
3. Micro-irregularities.
The surface roughness is evaluated by the height, R t and mean roughness index Ra of the
micro-irregularities.
Surface roughness number
Represents the average departure of the surface
from perfection over a prescribed sampling
length, (usually selected as 0.8 mm)
Surface roughness number (Ra) is expressed in
microns.
Ra = (h1+h2+-----+hn)/n
The measurements are usually made along a line,
running at right angle to the general direction of
tool marks on the surface.
Actual profile, Af
It is the profile of the actual surface obtained by finishing
operation.
Reference profile, Rf
It is the profile to which the irregularities of the surface is
referred to. it passes through the highest point of the actual
profile.
Datum profile, Df
It is the profile, parallel to the reference profile .it passes
through the lowest point B of the actual profile
Mean Profile, Mf
It is that profile, within the sampling length chosen (L)
such that the sum of the material-filled areas enclosed
above it by the actual profile is equal to the sum of the
material void area enclosed below it by the profile.
Peak to valley height, Rt
It is the distance from the datum profile to the reference
profile.
Mean roughness index, Ra
It is the arithmetic mean of the absolute value of the
highest hi between the actual and mean profile.
x=L
Ra = 1/L x=0 |hi| dx , where L is sampling length
Surface Roughness expected from manufacturing processes
Surface Roughness expected from manufacturing processes
Measurement of roughness
The roughness may be measured, using any of the following :
1. Straight edge
2. Surface gauge
3. Optical flat
4. Tool markers microscope
5. Profilometer
6. Profilograph
7. Talysurf
INDICATION OF SURFACE TEXTURE
The basic symbol consists of two legs of
unequal length inclined at approximately
60 to the line representing the considered
surface
The symbol must be represented by thin line
If the removal of material by machining is
required, a bar is added to the basic symbol,
If the removal of material is not permitted,
a circle is added to the basic symbol.
When special surface characteristics have to
be indicated, a line is added to the longer arm of
any of the above symbols,
Basic symbol : only be used alone when its meaning is explained by a note
Indication of Surface Roughness
The value or values defining the principal criterion of roughness
are added to the symbols
a- surface roughness value
Roughness a obtained by Roughness a obtained by Roughness a shall be
any production process removal of material by obtained without removal
machining of any material
If it is necessary to impose maximum
and minimum limits of the principal criterion
of surface roughness, both values shall be
shown
maximum limit (a1) ;minimum limit (a2).
If it is required that the required surface texture be produced by one particular
production method, this method shall be indicated in plain
language on an extension of the longer arm of the symbol
Indication of machining allowance where it is necessary to specify the value
of the machining allowance, this shall be indicated on the left of the symbols.
This value shall be expressed in millimeters.
Generally to indicate the surface roughness, the symbol is used instead of value.
The relation is given in following table.
Machining Symbols
This symbol may also be used in a drawing, relating to a production process , to indicate that
a surface is to be left in the state ,resulting from a preceding manufacturing process,
whether this state was achieved by removal of material or otherwise
Position of the Specifications of the Surface Texture in the Symbol - The
specifications Of surface texture shall be placed relative to the symbol as
shown in figure.
symbol Interpretation
Parallel to the plane of projection
of the view in which the symbol is used
Perpendicular to the plane of projection
of the
view in which the symbol is used
Crossed in two slant direction relative to
the plane of projection of the view in
which the
symbol is used
Multidirectional
Approximately circular relative to the
centre of the surface to which the symbol
is applied
Approximately radial relative to the
centre of the surface to which the symbol
is applied
Symbols with Additional Indications.
If it is necessary to define surface texture
both before and after treatment, this shall
be explained in a suitable note or in
accordance with figure
The direction of lay is the direction of the
predominant surface pattern, ordinarily determined
by the production method employed.
If it is necessary to control the direction
of lay, it is specified by a symbol added to the
surface texture symbol
Ways to represent roughness
Surface finish grade is shown
Surface finish value is shown
Separate note is written
Surface finish grades specified
