Integrated Control System

Integrated Control System

Main Component :
PLC M221
HMI Magelis GTO2310
VSD / Inverter ATV312
Motor Servo ILA2
Motor Stepper ILS2
Power Meter PM5350
SCADA Vijeo Citect
Motor 3 Phase + Rotary Encoder

2
Schneider PLC Range
Machine Process
Application Application
M258
Quantum

M251
M580

M241

Premium
M221

Twido M340

3
PLC Modicon M221

Compact Type Modular Type

4
M221 Compact
Compact Controller
M221 Compact Type :
Easy to set up
1 Removable screw terminal for Power

2 TM221CE : RJ 45 connector for

Ethernet network
3 Mini Usb for connecting a PC,
Micro SD slot, and Run/Stop Switch
4 Serial Link port (RS 232/ RS 485)
5 Analog Input connector
6 QR code for technical documentation
7 Digital Input Connector
8 Slot for Backup Battery
9 Lamp Status for PLC,I/O and Comm
10 Bus Connector for Expantion Module
11 Slot for I/O, Comm,aplication Catridge
12 Digital Output Connector
13 Dclip for Locking symmetrical ring

5
M221 Compact
Number of..
Product Reference Power Supply Comm Port
Inputs Outputs
TM221C16R 100 240 Vac 1 SL 9 7 Relay
TM221C16T 24 Vdc 1 SL 9 7 Transistor
TM221C24R 100 240 Vac 1 SL 14 10 Relay
TM221C24T 24 Vdc 1 SL 14 10 Transistor
TM221C40R 100 240 Vac 1 SL 24 16 Relay
TM221C40T 24 Vdc 1 SL 24 16 Transistor
TM221CE16R 100 240 Vac 1 SL + 1 ETH 9 7 Relay
TM221CE16T 24 Vdc 1 SL + 1 ETH 9 7 Transistor
TM221CE24R 100 240 Vac 1 SL + 1 ETH 14 10 Relay
TM221CE24T 24 Vdc 1 SL + 1 ETH 14 10 Transistor
TM221CE40R 100 240 Vac 1 SL + 1 ETH 24 16 Relay
TM221CE40T 24 Vdc 1 SL + 1 ETH 24 16 Transistor

6
M221 Modular
Flexible
Easy to cable M221 Modular Type :
Easy to install 1 Removable screw terminal for Power

2 TM221ME* : RJ 45 for Ethernet network

TM221M* : RJ 45 for Serial Network
3 Serial Link port (RS 232/ RS 485)
4 Analog Input connector
5 QR code for technical documentation
6 Slot for Backup Battery
7 Slot for Micro SDigital Input Connector
8 Run/Stop Switch lot for Backup Battery
9 Mini Usb for connecting a PC
10 Bus Connector for Expantion Module
11 Lamp Status for PLC,I/O and Comm
12 Digital Output Connector
13 Digital Input Connector
14 Dclip for Locking symmetrical ring
7
M221 Modular
Number of..
Product Reference Power Supply Comm Port
Inputs Outputs
TM221M16T/G 24 Vdc 1 SL 8 7 Relay

TM221M16R/G 24 Vdc 1 SL 8 7 Transistor

TM221M32TK 24 Vdc 1 SL 16 10 Relay

TM221ME16T/G 24 Vdc 1 SL + 1 ETH 8 8 Transistor

TM221ME16R/G 24 Vdc 1 SL + 1 ETH 8 8 Relay

TM221ME32TK 24 Vdc 1 SL + 1 ETH 16 16 Transistor

8
M221 Expansions
TM3 I/O Module :

TM3 Expert IO Module

Safety Remote I/O

Expansion Expansions
s

Digital / Analog Analog /

Expansions Temperature
Expansions
Motor Stater
Expansions

9
Digital Input Expansions

Module Name Reference Channels Type Terminal Type

16 Point Input TM3Di16K 16 24 Vdc HE10 Connector

16 Point Input TM3Di16/G 16 24 Vdc Terminal Block

32 Point Input TM3DI32K 32 24 Vdc HE10 Connector

4X2
8 Point Input TM3DI8A Common 220 Vac Terminal Block

8 Point Input TM3DI8/G 8 24 VDC Terminal Block

10
Digital Output Expansions
Channel
Module Name Reference s Type Terminal Type
16 Point Output TM3DQ16R/G 16 Relay Terminal Block

16 Point Output TM3DQ16TK 16 Source Transistor HE10 Connector

16 Point Output TM3DQ16T/G 16 Source Transistor Terminal Block

16 Point Output TM3DQ16UK 16 SinkTransistor HE10 Connector

16 Point Output TM3DQ16U/G 16 Sink Transistor Terminal Block

32 Point Output TM3DQ32TK 32 Source Transistor HE10 Connector

32 Point Output TM3DQ32UK 32 Sink Transistor HE10 Connector

8 Point Output TM2DDO8R/G 8 Relay Terminal Block

8 Point Output TM3DQ8T/G 8 Source Transistor Terminal Block

8 Point Output TM3DQ8U/G 8 Sink Transistor Terminal Block

11
Digital Mixed Expansions

Module Name Reference Channels Type Terminal Type

16 Inputs 24 VDC
16 Point Input & 8 Output TM3DM24R/G Terminal Block

8 Outputs Relay

4 Inputs 24 VDC
4 Point Input & 4 Output TM3DM8R/G Terminal Block

4 Outputs Relay

Terminal Block HE10 Connector

12
Analog Expansions
Module Terminal
Name Reference Channels Details Type
16 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20
2 Inputs TM3AI2H/G 2 Inputs
mA

12 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20

4 Inputs TM3AI4/G 4 Inputs
mA

12 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20

8 Inputs TM3AI8/G 8 Inputs
mA

12 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20

4 Inputs Terminal Block
mA
4 Inputs / 2 Output TM3AM6/G
12 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20
2 Output
mA

12 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20

2 Outputs TM3AQ2/G 2 Outputs
mA

12 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20

4 Outputs TM3AQ4/G 4 Outputs
mA

16 bits, + - 10V, 0-10 Volt, 0-20 mA, 4-20

4 Inputs TM3TI4/G 4 Inputs mA
NI100,NI1000,PT100,PT1000,Thermocople

8 Inputs TM3TI8/G 8 Inputs NI100,NI1000,PT100,PT1000,Thermocople

13
+ - 10V, 0-10 Volt, 0-20 mA, 4-20 mA /
M221 Catridges

Module Name Reference Type Feature

Analog Input TMC2AI2 Analog 2 Voltage or Current Input

Analog Curent Output TM22AQ2C Analog 1 Function, CAT 4
Analog Voltage Output TM22AQ2V Analog 2 Function, CAT 3
Conveying Aplication TMC2CONV01 Serial Line Serial for Conveying Aplication
Hoisting Application TMC2HOIS01 Analog Loadcell for Hoisting Application
Packaging Application TMCPACK01 Analog Analog Input for Packaging Application
Serial Line TMC2SL1 Serial Line 1 Serial Line
Temperature TMC2TI2 Analog 2 Temperature Input
Graphic Display TMH2GDB Option Monitoring Screen

Analog Temperature Hoisting

Serial Catridge Graphic Display
Catridge Catridge Catridge Unit
14
M221 Hardware Expansions

15
M221 Wiring Schematic CPU Input

16
M221 Wiring Schematic CPU Output

17
M221 Wiring Schematic Output Relay
TM3DQ16R Wiring Diagrams

18
M221 Wiring Schematic Analog
TM3TI4 Wiring Diagrams

19
M221 Wiring Schematic Analog
TM3AQ4 Wiring Diagrams

20
Troubleshooting & Maintenance

Backup Battery

Run/Stop Switch

PLC and I/O Status

Slot Micro SD

Power Supply I/O Removeable Terminal

21
Troubleshooting & Maintenance
Troubleshooting using The Controllers LEDs (PLCs Condition)

22
Pengalamatan I/O

Digital : Analog :
%I x . y %IW x . y
%Q x . y %QW x . y
I : Input
Q : Output
x : Base (0) / Expansion (1-14) I/0
y : I/O channel number

23
Contoh
CPU 1 2 3

40 IO = 24 DI + 16 DO 16 DO 4 AI 4 AO

CPU Exp 1 Exp 2 Exp 3

Address %IW2.0 -
Input %I0.0 - %I0.23 %IW2.3
Address %QW3.0 -
Output %Q0.0 - %Q0.15 %Q1.0 - %Q1.15 %QW3.3
24
Pengalamatan Memory Bit

Format :
%Mi
%Si
i : Number
M : Memory Bit
(Range : %M0 - %M1024)

S : System Bit
(Range : %S0 - %S159)

25
Pengalamatan Memory Word
Format :
%MWi
%SWi
%KWi
W : Word (16 bit) Range :
I : Number MW : %MW0 - %MW7999
M : Memory SW : %SW0 - %SW233
S : System KW : %KW0 - %KW511
K : Konstan
26
Contoh

%MW15 = memory word no 15

%KW26 = constant word no 26
%SW30 = system word no 30 --> fungsi tertentu
%M10 = memory bit no10
%S6 = system bit no 6 ---> fungsi tertentu

27
SoMachine Basic

SoMachine Basic adalah software untuk memprogram

M221
Software ini dapat digunakan untuk memprogram semua
type PLC M221
Software ini GRATIS (hanya butuh registrasi online untuk
penggunaan lebih dari 30 hari)
Versi terbaru 1.4

28
SoMachine Basic, Computer and M221

SoMachine Basic

RS 232 / RS485 Cable

RJ45 Ethernet Cable

Mini USB Cable

29
SoMachine Basic Overview

30
Create A New Project (1)

Buka software SoMachine Basic

Klik Create a new project

31
Create A New Project (2)

Ganti CPU PLC menjadi TM221CE40T

Klik YES

32
Create A New Project (3)

Tambahkan module berikut :

TM3DQ16R (1)
TM3TI4 (2)
TM3AQ4 (3)

1 2 3

33
Create A New Project (4)

Setting Analog Input :

Setting Analog Output :

34
Create A New Project (5)

Setting Ethernet Address

192 . 168 . 0 . 10
255 . 255 . 255 . 0

35
Create A New Project (6)

Save konfigurasi PLC yang sudah dibuat (misal : PLC1)

PLC telah siap diprogram

36
Create A New Project (7)

Klik tab Programming

Buat Ladder Diagram berikut ini :

%I0.15 %Q1.0

37
Create A New Project (8)

Pastikan kabel USB sudah terhubung antara PC dan PLC

Klik tab Commissioning

Klik M221 Controller (USB), kemudian klik Login

38
Create A New Project (9)

Klik PC to Controller (download)

Klik OK

39
Create A New Project (10)

Klik Start Controller

Klik OK

40
Create A New Project (11)

Tes program yang sudah dibuat !

Klik tab Programming untuk melihat animasi program

41
Create A New Project (12)

Untuk disconnect PC dengan PLC, caranya klik tab

Commissioning, kemudian klik Logout

Save program yang sudah dibuat

42
Instruksi Timer pada PLC M221

1
Comment, Symbol, Timer Number

2 Outpu
Input
Timer t
Timer
4

Timer
3 Description

43
Blok Fungsi Timer
Parameter Label Value
Comment - Comment / Info untuk block Timer
Symbol - Nama block Timer
Timer Number %TMi 0 s/d 255
Jenis TON On-delay (by default)

TOF Off-delay
TP Pulse
Time Base TB 1 Min (default), 1 s, 100 ms, 10 ms
Preset Value Preset Alamat ini dapat diisi dengan nilai antara 0-9999. nilai pada alamat ini
(%TMi.P) dapat dibaca dan ditulis. Perioda = %TMi.P x TB.
Current Value %TMi.V Alamat ini akan increment dari 0 hingga nilai preset tercapai ketika timer
aktif. Nilai pada alamat ini dapat dibaca tetapi tidak dapat ditulis.
Setting Input IN Timer mulai aktif saat rising edge (TON dan TP) dan falling edge (TOF)
(atau perintah)
Timer Output Q Nilai output ini akan bernilai 1 sesuai dengan fungsi dari jenis timernya.

44
Jenis Timer
TON

TP

TOF

t : konstanta / preset timer

45
Contoh Program Timer untuk PLC M221

Timer On Delay dengan preset 5 detik,

diaktifkan oleh Input %I0.0 dan Output Timer di %Q0.0

46
Instruksi Counter pada PLC M221
Counter Number
1
Input Counter

Output Counter
Counter
Decription
4
2
3

47
Blok Fungsi Counter
Parameter Label Value
Comment - Comment / Info untuk block Counter
Symbol - Nama block Counter
Counter Number %Ci 0 s/d 255
Preset Value Preset Nilainya diantara 0-9999. nilai alamat ini dapat dibaca dan ditulis.
(%Ci.P)
Current Value %Ci.V Nilai pada alamat ini akan di increment atau decrement tergantung
input dari CU atau CD. Nilai pada alamat ini dapat dibaca tetapi tidak
dapat ditulis.
Reset input (or insturction) R Jika diberi input 1 maka %Ci.V = 0
Set input (or instruction) S Jika diberi input 1 maka %Ci.V = %Ci.P
Upcount input (or instruction) CU Setiap ada input rising edge maka nilai %Ci.V akan di increment
Downcount input (or instruction) CD Setiap ada input rising edge maka nilai %Ci.V akan di decrement
Underflow output E Output akan aktif jika %Ci.V bernilai negatif (%Ci.V sudah bernilai 0
lalu CD diberi rising edge maka nilai %Ci.V = 9999)
Preset output reached D Output akan bernilai 1 jika dan hanya jika %Ci.V = %Ci,P
Overflow output F Output akan aktif jika %Ci.V bernilai 10000 (%Ci.V sudah bernilai 9999
lalu CU diberi rising edge maka nilai %Ci.V = 0)

48
Contoh Program Counter pada PLC M221

%I0.0 : Reset Counter %Q0.0 : On ketika 0 9999

%I0.1 : Set %Q0.1 : On ketika %C0.V =
5
%I0.2 : Counter Up %Q0.2 : On ketika 9999 0
%I0.3 : Counter Down
49
Variable Speed Drive (VSD) / Inverter

50
VSD Principle

51
Schneider - VSD Product

ATV61 ATV71

ATV312
ATV212

ATV12

52
ATV312 (1)

from 0.18 kW up to 15 kW

1 phase : 240V
3 phases : 240 / 400V / 600V

Compact format on all frames

Same HMI as ATV12 and ATV32

53
ATV312 Wiring Power

Example

R/L1 S/L2 T/L3 PO PA/+ PB PC/- U/T1 V/T2 W/T3

Motor output

Ground DC bus + DC bus -

terminal
Breaking resistor

Power term. for ATV312M2

Power term. for ATV312M3, N4, S6

54
 COM
AI1

CLI
Sink
10V

Source
AI2 AI3
COM
AOV
AOC

Connector RJ45
R1A
24V LI4 R1B
LI1 LI5 R1C
LI2 LI6 R2A
LI3 CLI R2C
ATV312 Wiring Control (1)

55
ATV312 Wiring Control (2)

Source
CLI

COM
Sink

x
x
x

COM

CLI

LI1
Source Sink
CLI

24V
24V

LI1
LI2
LI3
LI1
LI2
LI3

PLC

Connect LI to 24V to activate Connect LI to 0V to activate Using PLC transistor output

56
ATV312 Wiring Control (3)

2 wires

COM

AOC
AOV
2 directions

R1C

R2C
R1A
R1B

R2A
AI3
Source
Positive logic CLI
Sink
PLC

COM

10V

CLI
AI1

AI2

LI5
LI4

LI6
Reference

24V

LI3
LI1
LI2
Control

FW RV

57
Rotary Encoder

58
Rotary Encoder to PLC

Rotary Encoder Cable :

Brown : 24 VDC
Blue : 0 VDC
Black : Out A
White : Out B
Orange : Out Z (Not Used)

Rotary Encoder

Input PLC

59
Power Meter

60
How many of you are still doing this?

61
PM5000 (1)
PM5100 PM5300 PM5500
Features and Options PM5100 PM5110 PM5310 PM5320 PM5330 PM5340 PM5560 PM5563
Installation
Fast installation, panel mount with integrated display
Fast installation, DIN rail mountable
Accuracy CI 0.5 CI 0.5 CI 0.5 CI 0.5 CI 0.5 CI 0.5 CI 0.2 CI 0.2
Display
Backlit LCD, multilingual, bar graphs, 6 lines, 4 concurrent

values
Remote display (optional)
Power and energy metering
3-phase voltage, current, power, demand, energy,

frequency, power factor
Multi-tariff 4 4 4 4 8 8
Power quality analysis
THD, thd, TDD
Harmonics, individual (odd) up to 15th 15th 31st 31st 31st 31st 63rd 63rd
I/Os and relays
I/Os 1DO 1DO 2DI/2DO 2DI/2DO 2DI/2DO 2DI/2DO 4DI/2DO 4DI/2DO
Relays 0 0 0 0 2 2 0 0
Alarms and control
Alarms 33 33 35 35 35 35 52 52
Set point response time, seconds 1 1 1 1 1 1 1 1
Single and multi-condition alarms
Boolean alarm logic
Communications
Serial ports with Modbus protocol 1 1 1 1 1
Ethernet port with Modbus TCP protocol 1 1 2** 2**
Ethernet to serial gateway
MID ready compliance,
PM5111 PM5331 PM5341 PM5561
EN50470-1/3, Annex B and Annex D Class C

62
PM5000 (2)

63
PM5350 Modbus Register

Register - Base 0 Type

Current A 2999 32 bit INT
Current B 3001 32 bit INT
Current C 3003 32 bit INT
Voltage A-B 3019 32 bit INT
Voltage B-C 3021 32 bit INT
Voltage C-A 3023 32 bit INT
Voltage A-N 3027 32 bit INT
Voltage B-N 3029 32 bit INT
Voltage C-N 3031 32 bit INT
Frequency 3109 32 bit INT

64
Human Machine Interface (HMI)

KONTROL

PROSES PROSES

SISTEM KONTROL

Sistem Monitor HMI/SCADA menyediakan tampilan berupa software

yang mudah untuk dimengerti operator dengan sebuah proses
Tampilan berupa software HMI ke Proses via screen/keypad atau
touch screen
65
Schneider - HMI Product

66
HMI Magelis communication ports

COM1 (RS-232)

USB1
COM2 (RS-485)

Ethernet

67
Vijeo Designer Software for HMI Magelis

68
Create a New Project (1)

Buka Vijeo Designer

Klik Create new Project
Klik Next

69
Create a New Project (2)

Ketik nama project, misal Training HMI

Klik Next

70
Create a New Project (3)

Pilih Target HMI yang akan di program, misal

HMIGTO series, model HMIGTO2310
Klik Next

71
Create a New Project (4)

Masukkan IP Address HMI ([Link])

Masukkan Subnet ([Link])
Klik Next

72
Create a New Project (5)

Klik Add untuk memilih Driver PLC yang ingin

digunakan

73
Create a New Project (6)

Pilih Driver yang akan digunakan

(Manufacturer, Driver, dan Equipment )
Modbus TCP/IP
Klik OK

74
Create a New Project (7)

Terakhir, Klik Finish

75
Setting Communication (1)

Klik ganda ModbusEquipment01,

pada jendela Navigator

76
Setting Communication (2)
Masukkan IP Address PLC yang akan di
monitoring
misal : [Link]
Klik IEC61131 Syntax
Pilih Low Word First
Klik OK

77
Setting Communication (3)

Klik Yes

78
Create Variables (1)
BOOL : Digital Off / On 0 / 1
INT / Integer : Data Range -32768 s/d 32767
UINT (Unsigned INT) : Data Range 0 65535
DINT (Double INT) : Data Range -2147483648 s/d
2147483647
UDINT (Unsigned DINT) : Data Range 0 4294967295
REAL : Decimal Range -3.4028e+038 s/d 3.4028e+038
STRING : Character 2 - 100

79
Create Variables (2)

Klik ganda Varaibles,

pada jendela Navigator

80
Create Variables (3)

Klik tanda

81
Create Variables (4)

Ketik nama variable yang ingin dibuat

Pilih Data type (BOOL / INT)
Ketik Device Address
Kemudian Klik OK

82
Create Variables (5)

Contoh variable untuk INT

83
Create Variables (6)

Buat variable berikut ini :

Variable Name Data Type Device Address

Start1 BOOL %M0
Motor1 BOOL %M10
Timer1_Value INT %MW0
TImer1_Preset INT %MW1

84
Command (1)

Klik ganda 1:Panel1,

pada jendela Navigator

85
Command (2)

Klik Switch
Kemudian gambar kotak,
menggunakan mouse
di layar hitam

86
Command (3)

Akan muncul jendela

Pada category, pilih Bitmap
Style : 10002
Operation : Bit
Operation : Momentary ON
Destination : Start1
(Jangan diketik, tapi pilih
dari klik simbol lampu)
Klik Add, kemudian klik OK

87
Command (4)

Hasil nya menjadi seperti berikut ini :

88
Animation (1)

Klik Lamp
Kemudian gambar kotak,
menggunakan mouse
di layar hitam

89
Animation (2)

Pada category, pilih Bitmap

Style : 00005
Variable : Motor1 (Jangan diketik, tapi pilih
dari klik simbol lampu)
Klik OK

90
Animation (3)

Hasil nya menjadi seperti berikut ini :

91
Numeric Display (1)

Klik Numeric Display

Kemudian gambar kotak,
menggunakan mouse
di layar hitam

92
Numeric Display (2)

Pada Style, pilih : 00026

Variable : Timer1_Value (Jangan diketik, tapi
pilih dari klik simbol lampu)
Display Digits : 2
Klik OK

93
Numeric Display (3)

Hasil nya menjadi seperti berikut ini :

94
Numeric Display Input Mode (1)

Klik Numeric Display

Kemudian gambar kotak,
menggunakan mouse
di layar hitam

95
Numeric Display Input Mode (2)
Pada Style, pilih : 00026
Variable : Timer1_Preset (Jangan diketik, tapi
pilih dari klik simbol lampu)
Display Digits : 2
Klik Enable Input Mode
Klik OK

96
Numeric Display Input Mode (3)

Hasil nya menjadi seperti berikut ini :

97
Download ProgramCable Ethernet (1)

Pastikan PC sudah terhubung menggunakan

kabel Ethernet dengan HMI melalui Ethernet
Switch
Klik Download, kemudian pilih Ethernet di
jendela Property Inspector

98
Download ProgramCable Ethernet (2)

Pastikan IP Address sudah sesuai dengan IP HMI

dan PC sudah bisa ping ke IP Address tsb
(misal Program / Run / Ping [Link] )

99
Download ProgramCable Ethernet (3)

Klik Build / Download Target

100
Export Project (1)

Jika project yang dibuat sudah Final,

sebaiknya project di Export untuk
memudahkan penyimpanan dan jika ingin
digunakan lagi

Buka project yang ingin di export

Save project dengan File / Save Project

101
Export Project (2)

Close Program melalui File / Close Project

102
Export Project (3)

Klik kanan pada project yang ingin di Export

Pilih Export Project
Tentukan nama file dan
lokasi penyimpanan,
kemudian klik Save

103
Export Project (4)

Jika berhasil, maka akan muncul jendela :

104
Import Project (1)

Untuk inport project dari komputer lain /

project yang sudah pernah dibuat

Pastikan tidak ada project yang sedang

dibuka di Vijeo Designer atau tutup project
yang sedang dibuka menggunakan File /
Close Project

105
Import Project (2)

Klik File / Import Project

106
Import Project (3)

Kemudian pilih nama dan lokasi file project

yang ingin di import, klik Open

107
Servo and Stepper Motor
Characteristics Servo Motor Stepper
This feature would have to go to stepper
The cost for a servo motor and servo motor
motors. Steppers are generally cheaper
Cost system is higher than that of a stepper motor
than servo motors that have the same
system with equal power rating.
power rating.
Servo motors are availible in a wide variety of Stepper motors do not have as many size
frame sizes, from small to large motors selections as servo motors in the large
Frame Sizes capable of running huge machines. Many of sizes. However stepper motors may still be
the motors come in NEMA standard sized. found in a variety of NEMA frame sizes.
Servo motors require tuning of the (PID) Stepper motors are almost plug-and-play.
Setup Complexity closed loop variable circuit to obtain correct They require only the motor wires to be
motor function. wired to the stepper motor driver.
The brushes on servo motors must be The bearing on stepper motors are the
Motor Life replaced every 2000 hours of operation. Also only wearing parts. That gives stepper
encoders may need replacing. motors a slight edge on life.
Servo motors will do fine with low speed
Stepper motors provide most torque at
Low Speed High Torque applications given low friction and the correct
low speed (RPM).
gear ratio
Stepper motors lose up to 80% of their
Servo motors maintain their rated torque to
High speed High Torque about 90% of their no load RPM.
maximum torque at 90% of their maximum
RPM.
Since the current draw of a servo motor is Stepper motors draw excess current
Least Heat production proportional to the load applied, heat regardless of load. The excess power is
production is very low. dissipated as heat.
Servo motors are not as readily available to Stepper motors are far easier to find than
Availability the masses as are stepper motors. quality servo motors.
Servo motors are more mechanically complex
Stepper motors are very simple in design
Motor Simplicity due to their internal parts and the external
with no designed consumable parts.
encoders. 108
Schneider - Servo and Stepper Motor Product

109
Servo ILA2 and Stepper ILS2

110
Stepper ILS2 Modbus Register

Data Type Register - Based 0 JOG Function

Control UDINT %MW6914 0 = Disable Motor F = Enable Motor
Mode DINT %MW6918 -1
Jog_Direction UDINT %MW6930 0 = Stop 1 = Forward 2 = Reverse
Jog_Speed UDINT %MW10504 0 - 1000 RPM
Position_Target DINT %MW6940
Position_Speed UDINT %MW6942

Data Type Register - Based 0 POSITION Function

Control UDINT %MW6914 0 = Disable Motor F = Enable Motor 7F = Start Motor
Mode DINT %MW6918 1
Jog_Direction UDINT %MW6930
Jog_Speed UDINT %MW10504
Position_Target DINT %MW6940 -600.000.000 - 600.000.000
Position_Speed UDINT %MW6942 0 - 1000 RPM
111
Servo ILA2 Modbus Register

Data Type Register - Based 0 JOG Function

Control UDINT %MW6914 0 = Disable Motor F = Enable Motor
Mode DINT %MW6918 -1
Jog_Direction UDINT %MW6930 0 = Stop 1 = Forward 2 = Reverse
Jog_Speed UDINT %MW10504 0 - 3000 RPM
Position_Target DINT %MW6940
Position_Speed UDINT %MW6942
Position_Actual DINT %MW7706

Data Type Register - Based 0 POSITION Function

Control UDINT %MW6914 0 = Disable Motor F = Enable Motor 7F = Start Motor
Mode DINT %MW6918 1
Jog_Direction UDINT %MW6930
Jog_Speed UDINT %MW10504
Position_Target DINT %MW6940 -600.000.000 - 600.000.000
Position_Speed UDINT %MW6942 0 - 3000 RPM
Position_Actual DINT %MW7706 -600.000.000 - 600.000.000

112
Definition of SCADA

Supervisory Control And Data Acquisition

* Suatu sistem komputer untuk mengumpulkan dan
menganalisa data secara real time.

SCADA digunakan untuk mengawasi dan mengatur Plant

atau peralatan di industri, seperti telekomunikasi,
pengolahan air dan limbah, kilang minyak dan gas, dan
transportasi.

113
Visualisation

114
SCADA

Supervisory Control And Data Acquisition

* Supervisory Control NOT Control
* Data Acquisition In real time

Network

115
Citect SCADA Product

Market Share
Lebih dari 90% menguasai market share Australia.
Sekitar 5% digunakan pada market share dunia.

Age & maturity of the product

Dipergunakan pertama kali pada pertengahan tahun 1980an.
Tahun 2006 diakusisi oleh Schneider Electric
Versi terbaru adalah V2015 diperkenalkan pada 2015.

Strengths
Mampu digunakan dengan PLC dari berbagai macam vendor.
Mampu digunakan untuk suatu sistem yang rumit.

116
Licensing

Dihitung berdasarkan jumlah point.

75, 150, 500, 1500, 5000, 15000, unlimited.
1 point = 1 variable tag yang terhubung dengan
device eksternal yang digunakan pada project.

Client Access Licences (CALs)

Full : Server or Display Client
Manager : Read Only (not for Servers)
Internet Display, Internet Manager
Server-side (floating) licences

117
The Vijeo Citect Environment

Dibagi menjadi 2 bagian:

Runtime System

Configuration Environment
Citect Explorer

Citect Project Editor

Citect Graphics Builder

118
Citect Explorer

Otomatis menjalankan dan menghentikan Citect Project

Editor dan Citect Graphics Builder.

Untuk memilih dan mengatur project.

Membuat project, menghapus, Backup dan Restore

project.

Menjalankan aplikasi lainnya, seperti Cicode Editor.

119
Citect Project Editor
Membuat dan mengatur database Vijeo Citect yang berisi
informasi dari project Vijeo Citect
Tidak dapat digunakan untuk membuat halaman
graphics.
Melihat semua informasi dari project Vijeo Citect.

120
Citect Graphics Builder
Digunakan untuk membuat tampilan halaman SCADA
pada suatu project.

121
Langkah Langkah membuat Aplikasi baru
VijeoCitect
1. Citect Explorer, buat project baru
2. Project Editor, buat Communication
3. Project Editor, buat Equipment
4. Project Editor, buat Variable
5. Graphic Builder, buat Gambar

122
Create A New Project (1)

Klik ganda VijeoCitect Explorer

3 Program akan muncul :

Citect Project Editor
Citect Explorer
Citect Graphics Builder

123
Create A New Project (2)

Pada Citect Explorer, klik File / New Project

Isi nama project : SCADA

Pilih project : SxW_Style_1_HD768

124
Create A New Project (3)

Pindah ke Citect Project Editor

Klik Tools / Option

Pastikan opsi Display equipment tidak di-centang

125
Create A New Project (4)

Klik Communication / Express Wizard

Klik Next

126
Create A New Project (5)

Klik Next

Klik Next

127
Create A New Project (6)

Klik Next

Pilih Twido / Modbus TCP, kemudian klik Next

128
Create A New Project (7)

Masukkan IP Address PLC yang mau dimonitoring

Masukkan Port : 502 no port Modbus TCP

129
Create A New Project (8)

Klik Next

Klik Finish

130
Create A New Project (9)

Klik Equipment / Equipment

Isi sesuai gambar berikut :

131
Create A New Project (10)

Klik Tag / Variable Tags

Isi sesuai gambar berikut :

132
Create A New Project (11)

Tambahkan variable tag berikut ini :

133
Variable Tag Data Type

134
Create A New Project (12)

Klik File / Compile

Pastikan tidak ada error / warning, kemudian klik OK

135
Create A New Project (13)

Pindah ke Citect Graphic Builder

Klik File / New

Klik Page

136
Create A New Project (14)

Pilih sesuai gambar berikut :

137
Drawing Objects
Free hand Line

Rectangle Oval

Polygon Pipe

Text tool Numeric

Button Symbol Set

Trend Cicode Object

Symbol Genie
Active X Control Process Analyst

Database Exchange Web Gate

138
Create A New Project (15)

Gambar object berikut ini :

Symbol Set

Button

Text Tool Numeric

Text Tool Numeric

139
Create A New Project (16)

Setting Button sesuai gambar berikut

140
Create A New Project (17)

Setting Button sesuai gambar berikut

141
Create A New Project (18)

Setting Symbol Set sesuai gambar berikut

142
Create A New Project (19)

Setting Numeric-1 sesuai gambar berikut

143
Create A New Project (20)

Setting Numeric-2 sesuai gambar berikut

144
Create A New Project (21)

Setting Numeric-2 sesuai gambar berikut

145
Create A New Project (22)

Klik File / Save as

Beri nama page : Page1, kemudian klik OK

146
Create A New Project (23)

Klik File / Compile

Pastikan tidak ada error / warning, kemudian klik Run

147
Create A New Project (24)

Klik Continue

Klik OK

148