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Multipurpose Angular Grinding Fixture Design

This project presentation describes the design and manufacturing of a multipurpose angular grinding fixture. The fixture was designed and built for training students at NTTF-KTC. It allows grinding at angles of 45 and 60 degrees. The project involved learning CAD software, process planning, machining parts on lathes and mills, and assembling the finished fixture. Photographs show the fixture mounted on a grinding machine and holding a workpiece. Charts outline the project schedule, machining processes, and estimated costs. The fixture was successfully designed, manufactured, and tested for training purposes within budget.

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arun
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28 views32 pages

Multipurpose Angular Grinding Fixture Design

This project presentation describes the design and manufacturing of a multipurpose angular grinding fixture. The fixture was designed and built for training students at NTTF-KTC. It allows grinding at angles of 45 and 60 degrees. The project involved learning CAD software, process planning, machining parts on lathes and mills, and assembling the finished fixture. Photographs show the fixture mounted on a grinding machine and holding a workpiece. Charts outline the project schedule, machining processes, and estimated costs. The fixture was successfully designed, manufactured, and tested for training purposes within budget.

Uploaded by

arun
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

Project Presentation on

MULTIPURPOSE ANGULAR GRINDING


FIXTURE

ARUNKUMAR N
GET Mechanical
AUG 2014 -15

AIM OF THE PROJECT


The project aim is to understand the design procedures and to
manufacture a fixture for MULTIPURPOSE ANGULAR
GRINDING FIXTURE which is useful for NTTF training
Centre. This project was carried out at NTTF-KTC.

ABSTRACT
Fixtures are considered to be one of the most prominent devices designed and used for
higher productivity and product quality in batch production.
One of the problems faced in machine shops is the cost of fixture.
Fixture setup is used to reduce the work load within the company. These are special work
holding and tool guiding device. Quality of the performance of a process is largely
influenced by the quality of fixture used for this purpose. What makes a fixture unique is
that each one is built to fit a particular part or shape.
The main purpose of a fixture is to locate and in the cases hold a work piece during an
operation. . Fixtures reduce operation time and increases productivity and high quality of
operation is possible.
The main aim of this project is to reduce cost of the fixture and used for training purpose.
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OBJECTIVE OF THE PROJECT


The main objective of project is to
design a multipurpose angular
grinding fixture with details. The
fixture is for training students which
are used for NTTF training purposes.

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SCOPE OF THE PROJECT

Design and Manufacturing of the fixture.


Exposure in softwares like AutoCAD, and Creo.
Exposure in functions like planning, routing, scheduling,
inspection of the tool and component.
Exposure to conventional machining.
Exposure to assembly of fixtures.

STEPS IN MANUFACTURING
OF FIXTURE
CADD DRAWING
PROCESS PLANNING
PURCHASING
MACHINING
INSPECTION
MACHINING
BENCHWORK
ASSEMBLY

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TRIAL
6

CADD DRAWING PART-1


MOULD ASSEMBLY

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COMPONENT

CADD DRAWING PART-2


FIXED PLATE

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CADD DRAWING PART-2


SLIDING PLATE

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CADD DRAWING PART-2


TOP PLATE

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10

CADD DRAWING PART-2


FULCRUM PIN

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11

CADD DRAWING PART-2


BOTTOM PLATE

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12

CADD DRAWING PART-2


DOWEL PIN

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13

CADD DRAWING PART-2


CLAMP PLATE

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14

CADD DRAWING PART-2

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15

CADD DRAWING PART-2

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16

PHOTOGRAPHIC IMAGES
FRONT VIEW

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17

PHOTOGRAPHIC IMAGES
SIDE VIEW

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18

PHOTOGRAPHIC IMAGES
REAR VIEW

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19

PHOTOGRAPHIC IMAGES
TOP VIEW

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20

PHOTOGRAPHIC IMAGES
ANGLE 45

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21

PHOTOGRAPHIC IMAGES
ANGLE 60

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22

PHOTOGRAPHIC IMAGES
FIXTURE MOUNTED TO
SURFACE GRINDING MACHINE

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23

PHOTOGRAPHIC IMAGES
WORK PIECE

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24

PROGRESS CHART

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25

PROCESS PLANNING CHART

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26

LIST OF MACHINES USED


MACHINES

Milling
Lathe
Surface Grinding
Drilling

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27

MACHINING TIME
.

SL.N
O

Part
name

Milling Surface
Grinding
(hr)
(hr)

Fixed Plate

2:00

Sliding Plate

Drillin
g
(hr)

Bench
(hr)

Total
(hr)

2:00

1:00

2:00

7:00

2:00

2:00

1.00

2:00

7:00

Top Plate

2:50

2:00

1:00

2:00

7:50

Base Plate

3:50

3:00

1:00

2:00

9:50

Fulcrum Pin

0.5

2:50

Clamp plate

Total (hr)

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Lath
e
(hr)

2:00

10:00

1:00

0.25

2:00

3:25

10:00

2:00

4:25

10:50

36:75

28

COST ESTIMATION

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29

COST ESTIMATION
Over heads costs +
variable factor
+Rejection
=222+83.25+555
=Rs 860.25/-

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30

OUTCOMES OF THE PROJECT


Learnt about designing and developing a mould using CAD
software's.
Got hands on experience in operating conventional machines.
Exposure to process planning, routing and inspection.
Hands on experience in assembly ,trouble shooting and trial.

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31

Thank you!!!

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32

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