Mahatma Gandhi Missions
College of Engineering and Technology
Noida, U.P., India
SUBMITTED TO
65,Industrial Area,Bhilai(C.G)
SUBMITTED BY
MECH ENGG. DEPT.
KUSHLENDRA KR
MGM COET, NOIDA
KAUSHLE
HISTORY
Simplex Was Founded By Late Shri Bhanji Monji Shah In Jabalpur,
Madhya Pradesh In 1941.
In the 1950s, with the decision of Government of India to construct
Indias first One Million Ton capacity Public Sector Steel Plant at
Bhilai.
The 1990's saw Simplex diversifying from primarily Steel Sector work
to Railways, Mining, Power,Hydrocarbons,etc.
INTRODUCTION
Simplex Castings Limited (SCL) started as a Partnership firm in the
year 1970 as a small Grey Iron Foundry.
Subsequently, it was converted into a Private Limited Company
registered under the Indian Companies Act, with its registered office at
Mumbai.
Simplex castingis a Private Sector Organization that offers services in
Engineering with Annual Total Turnover of 100-250 Cr and with
Employee Strength of 2501 -5000.
SIMPLEX IS 1ST IN INDIA TO
First To Export Steel Plant Equipments To Russia.
First To Enter Into Tech Tie Up With Tyazhprom Export Russia For
Turnkey Projects In India.
First Private Sector Company To Develop Ge(usa) Truck Frames &
Fabricated Truck Frames.
Contd
First To Bring Japanese Technology Of Sinter Plant In India. Secured
Order From Bhilai Steel Plant For Complete Sinter Plant-iii On
Turnkey Contract Basis In Consortium With Mitsui /Kawasaki
&Hitachi Zosen Of Japan.
First Private Sector Company To Develop Co Bogies For Indian
Railways.
REFURBISHMENT
For Indian Railways, Simplex Undertakes Repairing/Refurbishing
Of Cast Steel COCO Bogie Frames. Simplex Is Approved By RDSO,
Luckhnow For The Same. The Repaired And Reconditioned Bogieframes Are Supplied With A Guarantee Of 24 Months.
For Ongc, Simplex Has Carried Out Repair, Refurbishment And Up
gradation Of 10 No's 10,000 Psi High Pressure Cementing Units Of Bj
bpcl Make For Various Assets Of Ongc Against An Order From Ongc,
Baroda.
PLANT HAS
Grey Iron Foundry.
Induction and Cupola furnaces
Green Sand Moulding
Pattern Shop.
CNC Machines
Fabrication shop
Assembly Shops
GreyIronFoundry(Plant-I)
It Has Induction And Cupola Furnaces With An Annual Production
Capacity Of 28000 MT. It Is A World Class Renowned Foundry.
It Can Make Single Piece Of Grey Iron Castings Weighing Upto 45
Mt.
Contd
It Has Green Sand Moulding Line - ARPA 1300 Jolt Squeeze Machine
With Fixed Box Size Of 1000 Mmx1000mm And Height 200-400 Mm
Besides, It Also Have Hand Moulding Facilities , A Large Sophisticated
Design Setup, Pattern Shop, Annealing Furnace, Machine Shop
Including Cnc Machines, Fabrication Shop, Assembly Shops.
LEADING MANUFACTURER
Different Types Of Wagons For In-plant Movement.
Torpedo Ladle Cars.
Fabricated Bogie Frames For Locomotives And Coaches.
MACHINING AT SIMPLEX
SCL-1 Has A Large Machine Shop Equipped With More Than 100 Machine Tools
Including CNC Machines Especially Automatic Floor Type Traveling Column
Milling Centre With Heidenhain CNC Control.
CNC MACHINES
NumericalControl (NC) Is The Automation Of Machine Tools That
Are Operated By Precisely Programmed Commands Encoded On A
Storage Medium, As Opposed To Controlled Manually Via Hand
Wheels Or Levers, Or Mechanically Automated Via Cams Alone.
Most NC Today Is ComputerNumericalControl (CNC), In
Which Computers Play An Integral Part Of The Control.
Contd
The First NC Machines Were Built In The 1940s And 1950s, Based
On Existing Tools That Were Modified With Motors.
ADVANTAGES AND DISADVANTAGES OF CNC M/C
ADVANTAGES
DISADVANTAGES
1. CNC machines can be used continuously 1. CNC machines are more expensive than
24 hours a day, 365 days a year and only
manually operated machines.
need to be switched off for occasional
maintenance.
2. CNC machines are programmed with a 2. High skills are required for operation of
machines which in tern increase the cost
design which can then be manufactured
of the product being made in the
hundreds or even thousands of times.
machines.
Each manufactured product will be
3. Less workers are required to operate
exactly the same.
CNC machines compared to manually
3. CNC machines can be updated by
operated machines. Investment in CNC
improving the software used to drive the
machines can lead to unemployment.
machines.
DRILLINGMACHINE
A Drill Is A Tool Fitted With A Cutting Tool Attachment Or Driving
Tool
Attachment,
Usually
A Drill
Bit Or Driver
Bit
Used
For Boring Holes In Various Materials Or Fastening Various Materials
Together With The Use Of Fasteners. The Attachment Is Gripped By A
Chuck At One End Of The Drill And Rotated While Pressed Against
The Target Material.
RCGB
Simplex Manufactures High Technology Radio Remote Controlled
Grab Buckets, For Diverse Bulk Material Handling Applications.
Decreased cycle time thereby reducing operational cost.
Enhanced ease and convenience of operation.
PRODUCTS FOR RAILWAY
Simplex is Research, Designs and Standard Organisation (RDSO)
approved
Fabricated
Bogie Frame and Bolster manufacturer for
Electric Locomotives, Diesel Locomotives, Coaches, Freight Wagons,
Electrical Multiple Unit (EMU) and special purpose Bogies as
per customer requirements.
REFERENCE
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