Feasibility Study for Baby
Diapers Manufacturing
Plant In India
MANGAL DEV BARIWAL
Diaper Consultant
Process Design Inc
VADODARA - India
Assigned Task for
Feasibility Study
Baby Diaper Brief Overview
Typical Costing of baby Diaper
List of potential Raw Material supplier
India/china/Europe)
List of potential baby diaper Machine supplier
(Europe /China/India)
List of reconditioned machine Supplier
Visit of some factory of Machines Manufacturer
and Raw supplier in china
A Brief Overview on
Baby Diaper
MAIN BRAND IN INDIA
Major Participants in Baby
Diaper
Market in India
Major Participants
Brand
Name
Made in
India
Import
Kimberly Clark
Huggies
Proctor & Gamble
Pampers
Mamy poko
Uni-Charm
Anakku
Godrej/SCA
Grasim
Anakku
Snuggy/Libero
Kara
Nobel Hygiene
Teddyy
Premier Aryco
Teddy Soft
Patterson Intl
Soft Love
Tainwala Personal care
Pristine Care
X
X
X
Fresh ones
Clarus
Baby Diaper Market Share
In India
Major Participants
Sales M S
Share %
Brand
Name
Made in
India
15
30-35
Huggies
Proctor & Gamble
12.5
25-30
Pampers
Uni-Charm
12.5
25-30
Mamypoko
Pants
10
20-25
Nappies
Snuggy
Kimberly Clark
Import
Others
Actifit
Godrej/SCA
Hygiene Wear Intl
Koochees
Infantino
Infantino
Nobel
Teddyy
V-cintA Intl
Lollas
Wipro
Baby Soft
A TYPICAL BABY
DIAPER
A TYPICAL BABY
DIAPER
Different Type Of Baby
diaper
Different Type Of Baby
diaper
Different Type Of Baby
diaper
Baby diaper Catalogue
Item
XYS-A
Size
Baby Weight
Specification
(Length*Width)(mm)
SAP/g
Total N.W/pc
Sample Pictures
Main Features:Lamination backsheet(Cloth-like film) with Magic velcro tape
Blue ADL,3-D leakage protector,Super soft hot air-through top
sheet
S
M
L
up to 7kg
5-11kg
8-14kg
380*275
450*320
500*320
5
6
7
25
30
35
XL
over 12kg
530*320
38
5
6
27
31
35
XYS-B
Main Features:PP Film ,Magic velcro tape ,super aborbent core ,
3-D leakage protector,skin-friendly cotton top sheet
XYS-C
S
M
L
XL
up to 7kg
5-11kg
8-14kg
over 12kg
380*275
450*320
500*320
530*320
23
Main Features:PP Film ,PP Refastenable tapes&frontal tape ,super aborbent core with Blue ADL,
3-D leakage protector,skin-friendly cotton top sheet
S
M
L
up to 7kg
5-11kg
8-14kg
380*275
450*320
500*320
4
5
6
23
27
31
XL
over 12kg
530*320
35
XYS-D
Main Features:PP Film ,PP Refastenable tapes&frontal tape ,super aborbent core ,
3-D leakage protector,skin-friendly cotton top sheet
S
M
L
up to 7kg
5-11kg
8-14kg
380*275
450*320
500*320
3
4
5
21.5
26
30
Components of The
Diaper
Polyethylene: the
outside,breathable,
leakproof
Polypropylene:
against babys
skin, keeps skin dry
Polyurethane:
elastic on cuffs
Acquisition and
Distribution Layer
Polyethylene :
Cloth like film
back and front
side
Polyurethane:
elastic on cuffs
Hydrophobic Nonwoven and
Hydrophilic Non
woven
Typical Costing of the
Product
Raw Material
Cost
Raw Material Cost
Raw Material
Used
for Baby
Diaper
Production
Fluff Pulp
Fluff pulp is designed for absorbent product
where ease of shredding, consistency and
cleanliness are needed.
Pulp : fluff pulp ,thickness1-2mm, width 380-410mm
Tissue Paper
Tissue paper is used to wrap the conton core of diape
and lady napkin, to produce toilet tissue,facial tissue,
handkerchiefs tissue,napkin paper with 13/13.5/14.5/
16/17/18/22/23 g/m2 ,with single or two or three ply.
Tissue: 15- 18gm/square meter standard width 180mm
Super Absorbent Polymer (
Super Absorbent Polymer ,mixed in cotton core and
absorbent core. Provide various of styles for your
options. Its Sodium Poly-acrylate
Breathable film and laminating
Breathable laminating film with colorful printing
(PE film laminated with Non-woven), good material
for back sheet of baby diapers [Link]
film with high tension strength-resistance,good moist
permeability. Breathable film is used as backsheet in
baby diaper. Breathable film can be printed with norm
PE FILM
PE FILM applied in the backsheet of sanitary napkin
panty liner and baby diaper It can print with normal in
or urine indicating ink. It can get embossing .
P.E. Film: the thickness 0.0015mm, width 85-105mm
Non Woven Fabric
There are two type NW hydrophilic mainly applies in
the top sheets and hydrophobic Nonwoven fabric
mainly used in diaper flow stopping part .
Non-woven fabric: good thermo-bonding 16-18gsm,std
ADL
ADL means acquisition distribution layer Nonwoven
top surface brings feeling of softness and comfort,
sanitary and refresh. Super quality ,double layer
composite ,embossing design styles have more holes
to guide the flow ,increase the penetration speed.
Frontal Tape
Frontal tape is applied in closure system for baby
diapers and adult diapers.
SPANDEX
The meaning of spandex : Spandex is a Polyether
based Elastane fiber having excellent resistance to
acid and alkaline wet processing conditions, high
modulus and high tensile strength, resistance to
discoloration due to airborne pollutants and is
hydrolysis resistant. It can be enlongated 4-7times
and hark back after disengagement Leg Elastic
Elastic Waist Band
This elastic waist band to be used in baby diaper to
make the baby feel more comfortable
Hot melt Glue
Hot melt glue is used for sanitary protection product,
baby diapers. Hot melt glue is developed for PE baffle
pads but may have utility on some NW wrapped prod
Hot melt glue with low viscosity, good low temperatu
performance, and light yellow color
Hot melt gum: Pressure sensitive and endurance,
good stickiness, white adhesive.
Raw
General Baby Diaper
Material
Share %
Brand
by Weight
Name
Composition
Major
Raw Material
Made in
India
Import
Fluff Pulp ,Tissue
43
Paper Mill
Super Absorbent
Polymer (SAP)
27
DOW/Japan/
China
Polypropylene
15
Polyethylene
Adhesive
Elastic
Non Woven Fabric
Total
100
Sanghi
General Baby Diaper
Specification
Series Product Min
Max Length Width weight
and
weight
Details
SAP
7
S
Xl
FLUFF
10
SAP
FLUFF
9
13
SAP
FLUFF
18
11
16
SAP
FLUFF
14
22
13
19
26
405mm
290mm
18-29g
450mm
315mm
22-36g
485mm
335mm
28-45g
500mm
350mm
32-52g
Typical recipe for a Baby Diaper
Product Specification:
Raw Items
Units
Area/Lgth Maxi
28
(Sq. cm, cm).
Weight
33+9
(Grams)
Waste
(Grams)
2090.0
20.465
4%
9.000
4%
Fluff
$/Tonne
SAP
$/Tonne
Tissue18gsm
$/Tonne
1014.0
1.876
4%
$/1000m2
1617.0
3.719
4%
$/Tonne
1592.5
3.758
4%
ADL40gsm
$/1000m2
182.0
0.728
4%
Foamelastic
$/1000m2
36.0
0.194
4%
$/m.
5.2
0.600
4%
$/1000m2
86.0
0.420
4%
LegElastic
$/Tonne
84.0
0.052
4%
L/CuffElastic
$/Tonne
39.2
0.024
4%
Non-woven
Backsheet
HookTape
Frontal
Typical recipe for a Baby Diaper
Product Specification:
Raw Items
Units
Area/Lgth Maxi
28
(Sq. cm, cm).
Weight
33+9
(Grams)
Waste
(Grams)
ElasticGlue
$/Tonne
0.300
4%
LCElGlue
$/Tonne
0.130
4%
[Link]
$/Tonne
0.850
4%
LCConGlue
$/Tonne
0.150
4%
Lotion
$/Tonne
0.200
4%
Bags
$/unit
28
2%
Boxes
$/unit
168
2%
Wrap
$/roll
21504
2%
Pallet
$/unit
2688
2%
Baby diaper Raw materials
Material Description
Construction glue
Spandex glue
Tissue paper 18G/M2
Fluff pulp
Hydrophobic non-woven 18G/M2
Non-woven
Hydrophilic non-woven 15G/M2
Composite backsheet 26g/m2
Backsheet/ Film
PE backsheet 25g/m2
Textile frontal tape
Frontal tape
PP front tape
Magic side tape
Side tape
PP side tape
Waist elastic
Blue ADL non woven 18g/m2
SAP
Glue
PRICE (FOB
XIAMEN)
PRICE (FOB
XIAMEN)
USD/KG
3.20
3.10
USD/KG
4.10
4.10
USD/KG
1.65
1.77
Unit
USD/KG
USD/KG
2.70
2.55
USD/KG
2.73
2.55
USD/KG
3.22
3.2
USD/KG
2.20
1.01
USD/M2
0.51
4.38
USD/M2
0.12
3.38
USD/M
0.14
012
USD/M
0.07
0.62
USD/M2
0.88
0.98
USD/KG
2.99
3.5
USD/KG
2.20
2.55
Baby diaper Raw materials
RAW MATERAIL
BABY DIAPER
Raw materials list /costs for M size diaper
produced on Chronos baby line
Raw Material
QUANT/PCS
Eur / GR
Euro
RANKING
IMPACTO NO
CUSTO
19.5000
0.0008
0.0157
29,05%
SAP (gr)
2.8000
0.0023
0.0063
12,8%
POLYETHYLENE - 22g/m(gr)
2.9670
0.0032
0.0094
17,5%
LEG CUFF 15(gr)
0.7830
0.0054
0.0042
7,8%
LYCRA BARREIRA (GR)
0.0130
0.0173
0.0002
12
0,4%
NON WOVEN - 10g/m(gr)
1.6190
0.0037
0.0060
11,1%
TOP TAPE(m/lin)
0.0400
0.0652
0.0026
4,8%
HM CONSTR(gr).
0.6000
0.0035
0.0021
3,9%
FRONTAL TAPE (em m2)
0.0072
0.3653
0.0026
4,9%
ELASTIC
0.2400
0.0097
0.0023
4,3%
NON WOVEN - 10g/m(gr)
0.6270
0.0023
0.0014
10
2,6%
HM ELSTICO(gr)
0.1200
0.0351
0.0042
11
0,8%
0.0572
4.11518054
100,0%
CELLULOSE
SUB-TOTAL
29,316
Baby diaper cost L Size
L Size Baby Diaper Cost Sheet High Quality
Material price(usd/T)
Pcs
Total Weight Unit
(Fob xiamen port )
1000.00
600000
9
Ton
2000.00
600000
3.6
Ton
Item
No.
Description
1
2
GPfluffpulp
SAP
2colorPartiallaminatedBreathable
Film(Cloth-Like)
3200.00
600000
2.5
stucturehotmeltglue
3200.00
600000
spandexhotmeltglue
4100.00
GreenAcquisitionDistributionLayer
(ADL)
USD/T
USD/PCS INR/PCS
9000
7200
0.015
0.012
Ton
8000
0.013333
0.78
Ton
2496
0.00416
600000
0.18
Ton
738
0.00123
3500.00
600000
0.39
Ton
1365
0.002275
MagicVelcroSideTape
0.1250
600000
30000
3750
0.00625
MagicVelcroFrontalTape
0.47
600000
5040
m2
2368.8
0.003948
ElasticWaistband
0.60
600000
1710
m2
1026
0.00171
10
HydrophilicN.W.
2550.00
600000
0.77
Ton
1963.5
0.003273
11
SMSHydrophobicN.W.
2550.00
600000
1.37
Ton
3493.5
0.005823
12
tissuepaper
1770.00
600000
0.71
Ton
1256.7
0.002095
13
tissuepaper
1770.00
600000
0.44
Ton
778.8
0.001298
14
Spandex
7800.00
600000
0.08
Ton
43436.3
0.072394 4.488418
38000
0.063333 3.926667
Total cost:
60000
Baby diaper cost L Size
L Size Baby Diaper Cost Sheet Low Quality
Item
No.
1
2
3
4
5
Description
Material
price(usd/T)
(Fob xiamen port )
Pcs
Total
Weight
Unit
USD/T
GPfluffpulp
SAPChina
1colorPEFilm
stucturehotmeltglue
spandexhotmeltglue
1000.00
600000
Ton
9000
0.015
2000.00
600000
3.6
Ton
7200
0.012
2600.00
3100.00
4100.00
600000
600000
600000
2.5
0.78
0.18
Ton
Ton
Ton
6500
2418
738
0.011
0.004
0.001
USD/PC INR/P
S
CS
GreenAcquisitionDistribution
Layer(ADL)
3500.00
600000
0.39
Ton
1365
0.002
7
8
9
10
11
12
13
PPSideTape
PPFrontalTape
SpunbondHydrophilicN.W.
SMSHydrophobicN.W.
tissuepaper
tissuepaper
Spandex
0.0600
0.12
2550.00
2550.00
1770.00
1770.00
7800.00
600000
600000
600000
600000
600000
600000
600000
30000
5040
0.77
1.37
0.71
0.44
0.08
M
m2
Ton
Ton
Ton
Ton
Ton
1800
604.8
1963.5
3493.5
1256.7
778.8
624
0.003
0.001
0.003
0.006
0.002
0.001
0.001
37742.3
0.063
3.900
35000
0.058
3.617
Total cost:
600000
Baby diaper cost All Size
Baby Diaper Cost
Item
Description Size
Diap
Dimensi Baby
erWe
on Weight
ight
(cm)
S
Leak guard, PP
M
ProCare
tape, PE
brand backsheet,
(BD02PC) Blue ADL, USA L
fluff pulp
(kg) (g)1
SAP
Absorption
FOB
XIAMEN
(US$/pc)
(g)
(ml)
include
packing
charge
Master
Polybag
Cost/I
NR
Packing
L*W*H(cm) INR@63
3927
3-6
22
400
0.053
25pcs/bag,
8bag/polybag
48*21*24
3.34
4632
6-9
26
500
0.062
25pcs/bag,
8bag/polybag
56*21*26
3.91
4932
9-12
30
600
0.072
25pcs/bag,
8bag/polybag
62*21*26
4.54
700
0.083
25pcs/bag,
8bag/polybag
64*21*29
5.23
XL 540320 >13
34 7
Baby diaper cost
Dimensi Baby Diaper
SAP
on Weight Weight
Item
Description
Absorption
Size
S
Leak Guard,
Velcro Tapes,
M
Colorful
ProCare
Clothlike
(BD03PC) Backsheet, Blue
ADL, Elastic
L
Waistband, USA
fluff pulp
XL
FOB
XIAMEN
(US$/pc)
(cm)
(kg)
(g)1
(g)
(ml)
include
packing
charge
3927
3-6
23
500
0.074
4632
6-9
27
600
4932
9-12
31
5432
over13
35
Master
Polybag
Packing
L*W*H(cm)
INR
@63
25pcs/bag,
8bag/poly bag
48*21*24
4.66
0.073
25pcs/bag,
8bag/poly bag
56*21*26
4.60
700
0.093
25pcs/bag,
8bag/poly bag
62*21*26
5.86
800
0.102
25pcs/bag,
8bag/poly bag
64*21*28
6.43
MAGNUM VENTURS LTD
Baby Diaper Plant Capacity
Assupmtion 25 dyas working in monnth and 300 days working in year 3 shift
operation
Description 200 PCS/min 300 PCS/min 600 Pcs/min
Speed
Per Hrs
per shift 8 hrs
efficiency @85
per day 3
shift
Per month 25
dyas
One Container
60000
USDINR
Raw Material
cost
Manpower @5
ELECTRICITY
MAINT
200
12000
96000
81600
300
18000
144000
122400
600
36000
288000
244800
244800
367200
734400
6120000
600000
35000
63
0.136
299880
5000
2880
1000
9180000
600000
35000
63
0.204
449820
5000
4320
1200
18360000
600000
35000
63
0.408
899640
5000
5760
1500
Cost per piece
Raw Material cost approximate Rs
Electricity and Utility cost
Rs
Salary and wages and other
Rs
Logistic and distribution
Advertising &Retailer margin
Rs
Rs
3.70
0.20
0.10
1.00
1.00
-----------Total cost of Manufacturing
Selling cost of one diaper
------------ Profit per Diaper
=
Rs
Rs
6.00
11.50
Rs
5.50
Adult diaper Raw materials
RAW MATERIAL
COST
Adult diaper cost
Item
Adult
Diaper
Size
SAP(g)
59
97.37
0.17173
10.733125
10
63
107.56
0.19277
12.048125
12
62
117.86
0.22212
13.8825
57
119.84
0.2304
14.4
M
L
XL
13
Fluff pulp(g) Total N.W(g) Cost(usd)
Cost(INR)
1)Topsheet: non-woven;
2)Core: tissue paper(upper +lower)+100% USA fluff
pulp+SAP;
3)Backsheet: PE film;
4)PP closure tapes, with frontal tape;
5)with leak guard.
Adult diaper cost
Adult diaper Cost
Brand
Description
Packing
Dimension
Weight
SAP
Absorption
inches
(cm)
(g)5
(g)
(ml)
with master
polybag
28-44
80*65
95
800
0.19
11.97
0.221
13.923
0.245
15.435
Size
M
WITH LEAK
GUARDS,PP
TAPE PE
Comfrey
L
(AD02CF) FILM LEG CUFF,
China SAP, USA fluff
pulp
XL
FOB XIAMEN
INR
(US$/pc)
Waist
34-55
90*75
105
10
1000
37-65
100*80
115
12
1200
P.S.:the SAP and total weight can be customized as per the client's order
50pcs/big
transparent
polybag
Adult diaper cost L Size
A grade Large size
Item
No.
1
2
Description
GPfluffpulp
ChinaSAP
Weight(g)
material
price(usd/T)
Unit
cost(usd/pcs)
Pcs
Total Weight
Unit
416
62
1000
0.0620
100000
6.2
Ton
730
2000
0.0180
100000
0.9
Ton
Size
PEfilm650-750800mmx22g
275-320
15.675
2400
0.0376
100000
1.5675
stucturehotmeltglue
3520
3100
0.0186
100000
0.6
Ton
spandexhotmeltglue
3565
0.55
4100
0.0023
100000
0.055
Ton
PPsidetape
62mm*600m
0.9672
0.06
0.0060
100000
0.09672
ppfrontaltape
550mm*2000
m
0.066
0.12
0.0079
100000
6600
SpunbondHydrophilic
N.W.
15g220mm
3.344
2550
0.0085
100000
334400
9
10
SMSHydrophobicN.W. 15g*520mm/5
80mm/680m
m/770mm
tissuepaper
18g180mm
Ton
m2
Ton
Ton
10.013
2550
0.0255
100000
1.0013
2.6307
1770
0.0047
100000
0.26307
Ton
11
tissuepaper
18g180mm
2.6307
1770
0.0047
100000
0.26307
Ton
12
Spandex
610D
0.47
113.35
7800
0.0037
0.1994
100000
0.047
Ton
Total cost:
12.46462675
ESITMATED COST
BENEFIT
ANYALYSIS for
Raw Material cost approximate Rs
15.00
Adult
Electricity and Utility cost
Rs
0.30
Salary and wages and other
Logistic and distributiom
Advertising &Retailer margin
Rs
Rs
Rs
0.20
1.00
1.00
-----------Total cost of Manufacturing
Selling cost of one diaper
------------ Profit per Diaper
=
Rs
Rs
1 7.50
21.50
Rs
4.00
List 0f Raw
Material
Supplier
Pulp Supplier
Georgia-Pacific Corporation
133 Peachtree St., N.E.
Atlanta, GA 30303 ,(404) 652-4000
Corporate Headquarters ,(404) 652-4000
Cmpc Headquarters Building
Agustinas 1343, 3rd floor, Santiago, Chile
P.O. Box 307 V, Correo 21, Santiago, Chile
Telephone: (56-2) 441 2030 ,Fax: (56-2) 698 2179
E Mail: sales@[Link],[Link]@[Link]
PaperAge Magazine
David Cooper
VP Sales & Marketing
Europe
Telephone: (49) 30 3064 71 0
Facsimile: (49) 30 3064 71 99
Pulp Supplier
CMPC Europe Limited
Contact: Claudio Ojeda, Sales Director - Europe.
5 Dukes Gate, Acton Lane, Chiswick,
London, W4 5DX
United Kingdom
Telephone: (44-20) 8996 9960
Fax: (44-20) 8996 9967
APP Indonesia
Products, Sales & Marketing
Customer Service Department (CSD)
for Indonesia region : Jabotabek
Telp. 0-800-1-368-368 (Toll Free)
Email : CSD_CMI@[Link]
Email : appsales@[Link]
Email : APP-Central_Procurement@[Link]
SAP Supplier
Degussa Krefeld
Geschftsbereich Superabsorber
Stockhausen GmbH
Bkerpfad 25
47805 Krefeld
Deutschland
T: +49-2151-38-3462
F: +49-2151-38-1292
superabsorber@[Link]
Formosa Plastics Corporation
Kaohsiung Plant ,39,Chung San Third Road, Kaohsiung
(07)3331101 ,Jenwu Plant
100, Shwei Gwan Road,
Jenwu Syang, Kaohsiung-Hsien (07)3711411
E Mail : mcairlaids@[Link]
SAP Supplier
Sanyo Chemical Industries
Head Office & Research Laboratory
11-1, Ikkyo Nomoto-cho, Higashiyama-ku, Kyoto 605-0995, Japan
Tel: +81-75-541-4311 Fax: +81-75-551-2557
Non Wovens
Supplier
Fibertex A/S Svendborgvej 2
9220 Aalborg Denmark
Tel. +45 96 35 35 35
Fax +45 98 15 85 55
E Mail : fibertex@[Link]
Advanced Fabrics (SAAF)
[Link] 1065 Al-Ahsa 31982
Kingdom of Saudi Arabia
Tel:+966 3 532 4000
Fax: +966 3 532 4004
Toll Free: 800 306 9999
e-mail:info@[Link]
NonWovens
Supplier
First Quality Nonwovens, Inc.
FQN General Contact
80 Cuttermill Road
Suite 500
Great Neck, NY 11021
Texbond s.p.a.
Via Fornaci 15/17
38068 Rovereto (TN)
Tel. centralino+39 0464 481811
Fax centralino+39 0464 433366
Fax uff. Commerciale+39 0464 436981
Fax uff. Spedizioni+39 0464 481800
E-mailinfo@[Link]
Email: fqntw@[Link]
NonWovens
Supplier
Mogul Tekstil Sanayi Ve Ticaret Limited Sirketi
Mr Srkan Ggus
2. organize Snayi Blgesi 27120
Bspinar - Gziantep/turkey
Phone nr:+90 (342) 337-1499 / 337-1598
Fax nr :+90 (342) 337-1413
Email : mogul@[Link]
Hot Melts Glue
Supplier
Adhesive Research
Adhesives Research Pte Ltd
Maxwell Road
#12-08B Maxwell House
Singapore 069113
Phone: (65) 6774 9580
Fax: (65) 6777 7261
Adhesives Research Shanghai Representative Office
Suite 3908, Plaza 66, Tower 1
1266 Nanjing West Road
Shanghai, China 200040
Phone: (86) 21 61038526
Fax: (86) 21 61038527
Hot Melts Glue
Supplier
Helkel International
Ernst Primosch
Corporate Vice President Corporate Communications
Location:
Headquarters, Dsseldorf / Germany
Phone: 0049-211-797-3533
Fax: 0049-211-798-2484
Bag Supplier
A-Pac Manufacturing, Inc.
2719 Courier N.W.
Grand Rapids, MI 49544
Phone: 616-791-7222
Fax: 800-272-2331
Moreau
ZI 235 rue des Frres Lumire - BP 502
39001 LONS-LE-SAUNIER - FRANCE
Tl: (+33) 3 84 85 81 00
Fax: (+33) 3 84 24 20 87
Flexico 1, route de Mru
BP 70429 - Hnonville
60544 Mru Cedex
Tel: +33 (0)3 44 49 49 49
Fax : +33 (0)3 44 49 88 51
Bag Supplier
Multibolsas Plsticas, S.A. de C.V.
Camino Principal A Barrn No.48,
Col. Benito Jurez Barrn Nicols Romero Edo. de
Mxico Cp. 54469
Fax: 2168-4900 con 20 lneas
E-mail: ventas@[Link]
Baby Diaper Manufacturing
Process
Flow Chart of
Manufacturing
Crushing
Process
Forming of
Fiber-Tissue
Layers
(Cotton-Like
Fluff)
Raw Pulp
Wrapping with
PE Films and
Non-Woven
Fabric
Hot Sealing &
Embossing
Packaging
and
Storage
Cutting into
Sections
Cutting Sections
of Diapers
Conveyor
Market
and
Tissue on Two
Sides
Forwarding by
Conveyer
The Finished
Products
Manufacturing
Process
A sheet of pulp is converted into fibers
The fibers are mixed with a super absorbent
A pad is formed, compressed and cut into
individual pieces
Poly material is added at the bottom and
nonwoven at the top
Hot melt is used to glue it all together
Elastomers are added for stretch in the waist
and leg cuffs
Tapes are added and can be adhesive or
mechanical (Velcro)
Individual diaper pieces are cut, inspected
and stacked for sealing and boxing
Selection of Baby
Diaper
All
high speed disposables
Manufacturing
machines are custom built to
Machine
suit exact requirements.
They vary greatly in price based
on the following main
parameters:
Machine speed
Product features
Product quality
Machine reliability/efficiency
Diaper Manufacturing
Machine
Baby Diaper
Machine Cost
NEW Baby Diaper
Machine Cost
Machine speed
Product type
Minimum Cost
Slowspeed-200dpm Economy
US$390,000
MediumSpeed
Medium
US$550,000
-300dpm
/Premium
Highspeed-600dpm
Premium
Combinedadult/baby Premium
-550dpm
US$650,000
US$1,200,000
Shanghai Jiuxu Industrial
Co.,Ltd
Machine speed
Product type
Minimum Cost
Full-inverter
baby
EconomyMachine
US$275,000-310,000
Baby MotorDiaper
diaper making
machine. tnclduing the hotmelt
glue machine); with stable
speed 350 pcs per minute(for
m size).
Semi servo baby diaper making
machine, (inclduing the hotmelt
glue machine); with stable
speed 350 pcs per minute(for
m size).
Medium
US$300,000-350,000
Full servo baby diaper
Premium
US$480,000-550,000
making machine, (including the
hotmelt glue machine), with
stable speed 450 pcs per
Italian Machine by
Indian dealer Chawala
Machine
speed
Product type Minimum Cost
exporter
Fully Automatic with high
Speed
Premium
8CR
Baby & Adult Diaper making
machinery plant
( 350 Pieces Baby Diaper &
Adult 300 PCS ) in Minute
( 30 Kw Power )
Fully Automatic with high
Speed
Fully CNC System With Six
Colour Printing & With
HighPremium 23Cr
Reconditioned Baby
Diaper
Machine
Cost
Machine speed
Product type Minimum
Cost
Slowspeed-200dpm Economy
US$390,000
Brazil
MediumSpeed
Medium
-300dpmBrazil
/Premium
Highspeed-550dpm
Premium
SouthAfrica
US$550,000
Euro500,000
List of Baby
Diaper Machine
Supplier
List of Plant And
Machinery
Astute Machine Industry
Co. Ltd.
Supplier
Address:No.41,Alley5,Lane317YenPingRd.,
(China
/Taiwan
Sec.1,Hsinchu30024,Taiwan,RepublicofChina
Tel:886-35-254197-8,252665
Tel:34529ASTUTE
Fax:886-35-253846
Yuxiang Sanitary Industries Company Ltd.
Add:BUnit,16Floor,JinyuanBldg,
HubinSouthNo.57,Xiamen361004,China
Tel:(86)5922207316Fax:(86)5922226816(manual)
Email:diapers@[Link],
yuxiang@[Link]
[Link]
List of Plant And
Machinery
Sanitary IndustriesSupplier
Company Ltd.
Add:BUnit,16Floor,JinyuanBldg,
(China
/Taiwan
HubinSouthNo.57,Xiamen361004,China
Tel:(86)5922207316Fax:(86)5922226816(manual)
Email:diapers@[Link],
yuxiang@[Link]
[Link]
Shunchang Machinery Manufacturing Co.,Ltd.
[Link]
Tel: 86-595-85727851
Fax: 86-595-85757850
Wuli Industrial Zone, Jinjiang City, Fujian Province, China
List of Plant And
Machinery
GURINDER SINGH
CHAWLA. [ Chairman ]
Supplier
Chawla Exporters
(India/Italian)
Building # 54, Imperal City ; Loharka Road.
Amritsar 143001.
PUNJAB.
INDIA.
DIATEC s.r.l.
Strada Statale 151, km 13
Collecorvino
Pescara 65013 Italy
staff@[Link]+
39.085.82060.1+39.085.82060.22
List of Plant And
Machinery
American Diaper Machinery, Inc.
Supplier USA
PMB 175
6326 Lake Oconee Pkwy
Greensboro, Georgia 30642, USA
Tel./fax: 706-467-2104 (please call before sending fax),
Public fax: 06-453-4909
Cellular: 706-817-867
E-mail: atm@[Link] atm41@[Link]
Curt G. Joa, Inc.
100 CROCKER AVE
SHEBOYGAN FALLS WI 53085-1141
920-467-6136 ph
920-467-2924 fax
email: info@[Link]
List of Plant And
Machinery
Supplier
Kappa Tecnologies
S.r.l.
Via P.U. Frasca, 11
66013 Chieti Scalo (CH) - Italy
Tel. ++39.0871.552927 / 551523 / 573996
Fax. ++39.0871.552928
[Link]: info@[Link]
W+D Machinery Company
9101 Quivira Road
Overland Park, Kansas 66215-3992, USA
Phone: (913) 492-9880
Fax: (913) 492-0691
Some other Important aspects of
the after Feasibility Study
Detail engineering
Typical Plant foot print
Plant Specification and Capacity
Estimated Investment Required
Revenue and Break Even Calculation
Project Plan & Review Toll
Gates
WK 1
April
2015
WK 2
WK 3
WK 4
Wk5
Wk6
WK7
WK 8
WK 12
WK 12
WK 14 WK 16
WK 18
WK 20
15th Oct
2015
Baby diaper plant
commissioning and
commercial production
Civil work and Utility equipment
ordering
Releasing PO and work
order
Detail
Engineering
Project
Initiation &
Plan in Place
Discussions with team
members, Observation
of the processing
process
Progress To Date
Plant Description
Layout of the plant
Machines and Manpower Required
Quality Control Standards and
Packaging.
Costing and Power Consumption
=>
Completed
List of Ref Plant &
Machinery
Supplier visit
Zhenhai Ren
in Shanghai
China
Jiuxu Industrial Co.,Ltd
Room 1006, No.1 Building No.388 Xinfu Road
Minhang District Shanghai
Shanghai China (mainland) 201100
Skype ID:[Link]
Mobile: +86-13651966527
Tel: +86-21-64811378
Fax: +86-21-64131458
Whatsapp:+86 13651966527
Viber:+86 13651966527
Email: sales@[Link]
Website:[Link]
List of Ref Plant &
Machinery
Shunchang Machinery
Manufacturing Co.,Ltd.
Supplier
visit
[Link]
in Tel:China
86-595-85727851
Fax: 86-595-85757850
Wuli Industrial Zone, Jinjiang City, Fujian Province, China
Jinjiang Xingyuan Co., Ltd.
Xingyuan factory in Quanzhou,China
Yijia (Fujian) Sanitary Appliances Co., Ltd
Shedian Industrial Zone, Luoshan Street,
Jinjiang City, Fujian, China
Thank You