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EPCIC Procurement and Project Overview

The document outlines the key stages in an EPCIC (Engineering, Procurement, Construction, Installation, Commissioning) project flow: 1. The Proposal Department coordinates pre-qualification, bidding, and awarding of new EPCIC contracts. 2. Engineering performs conceptual design, detailed design, procurement support, and handover of documentation. 3. Procurement purchases materials and equipment, handles vendor agreements and inspection. 4. Construction includes fabrication, assembly, coating, and load out for delivery. 5. Installation covers offshore logistics, installation using marine fleets, and permit management. 6. Commissioning tests systems onshore, performs hookups,

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Rudy Azwa Shafry
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100% found this document useful (6 votes)
871 views15 pages

EPCIC Procurement and Project Overview

The document outlines the key stages in an EPCIC (Engineering, Procurement, Construction, Installation, Commissioning) project flow: 1. The Proposal Department coordinates pre-qualification, bidding, and awarding of new EPCIC contracts. 2. Engineering performs conceptual design, detailed design, procurement support, and handover of documentation. 3. Procurement purchases materials and equipment, handles vendor agreements and inspection. 4. Construction includes fabrication, assembly, coating, and load out for delivery. 5. Installation covers offshore logistics, installation using marine fleets, and permit management. 6. Commissioning tests systems onshore, performs hookups,

Uploaded by

Rudy Azwa Shafry
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
  • EPCIC Operation Flow Introduction
  • Pre-Bid Process
  • Bidding of EPCIC Contract
  • Proposal Work Process
  • Execution of EPCIC Contract - Engineering
  • Execution of EPCIC Contract - Procurement
  • Execution of EPCIC Contract - Construction
  • Execution of EPCIC Contract - Installation
  • Execution of EPCIC Contract - Commissioning

EPCIC OPERATION FLOW

PRE BID

ENGINEERING PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING

CONTRACTOR’s Business Development Department invites New Clients to Pre-Qualify


CONTRACTOR or to solicits for the coming tender from the existing Clients.
BIDDING OF EPCIC CONTRACT

ENGINEERING PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING

Business Development shall forward the Pre-Qualification request or Intent To Bid from
Client to the Proposal Department.

Proposal Department shall be the coordinator for the Pre-Qualification or Bidding of new
project until contract been awarded by the Client

CONTRACTOR

C Dept 1

PROPOSAL
I Dept 2
E
N
T Dept 3,,,
DPT 3
DPT
DPT33
PROPOSAL WORK PROCESS

FINALISE TECHNICAL
PRE-QUALIFICATION GATHER FSP & PROJECT PROPOSAL
SPECIFIC PROCEDURE & SPREEDSHEET
(From all support Departments)

INTENT TO BID COLLECT ERECTION SUBMIT BID QUERY


(From CLIENT)
SEQUENCE
(prepared by Engineering)
APPROVAL FOR
GET APPROVAL SUBMISSION
TO BID FROM BUSINES COLLECT MATERIAL
(decided by Business
REVIEW COMMITTEE TAKE OFF Review Committee)
(prepared by Engineering)

ASSIGN OBTAIN QUOTATION BID SUBMISSION


BID LEADER FROM VENDOR
(assisted by Procurement)

ASSIGN TECHNICAL COLLECT PROJECT TECHNICAL


PROPOSAL ENGINEER SCHEDULE CLARIFICATION
(Prepared by Planning)

NOTIFY SUPPORT TECHNO-COMMERCIAL


PREPARE PROJECT
DEPARTMENTS (If needed)
MANAGEMENT TEAM (PMT)
ORGANIZATION CHART,
MANPOWER & EQUIPMENT
ORGANIZE TENDER LOADING LETTER OF AWARD
BRIEFING (Prepared by PMT & (From CLIENT)
Human Resource)

Note:
FSP = Fabrication Standards Procedure
PMT = Project Management Team
EXECUTION OF EPCIC CONTRACT

ENGINEERING PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING

PROVISION OF ENGINEERING

To work on the Conceptual,


Front End and Detail engineering
ENGINEERING WORK PROCESS

REVIEW CLIENT’S DRAWING


& SPECIFICATION

PREPARE SHOP DRAWING/ DESIGN AND PREPARE


PREPARE ERECTION PREPARE MATERIAL
3D MODELLING PROJECT SPECIFIC
SEQUENCE TAKE OFF
(for Client’s approval) PROCEDURE (PSP)

DESIGN TEMPORARY
PREPARE AS-BUILT RAISE PURCHASE PROVIDE TECHNICAL
SUPPORT
DRAWING REQUISITION SUPPORT TO PROJECT
(for load out/weighing operation)
MANAGEMENT TEAM

PREPARE FINAL CONDUCT ENGINEERING TECHNICAL


DOCUMENTS STUDY BID EVALUATION
EXECUTION OF EPCIC CONTRACT

ENGINEERING PROCUREMENT
PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING

PROVISION OF PROCUREMENT

Purchasing of project materials and equipments are being


centralized and organized by its Procurement Department.

In some cases, Client also purchased the


tag items and delivered to CONTRACTOR within the agreed timing.
This requirement shall be specified by Client during the Bidding.
PROCUREMENT WORK PROCESS

PROCUREMENT EXPEDITING LOGISTIC, MATERIAL & W’HSE

PURCHASE REQUISITION
(from Engineering) TRANSPORT & PERMIT AP
DRAFT AGREEMENT (If needed)
(If needed)

SOURCING CUSTOM CLEARANCE ON


APPROVE DRAWING & DUTY & TAX
DOCUMENT(s)
TECHNICAL EVALUATION (approved by Project Management
DELIVER ITEM
(conducted by Engineering) Team, Engineering & Client)
TO STORE

QUOTATION TABULANT
START FABRICATION INSPECT ITEMS
/ PURCHASE ORDER
(by Vendor)
WORKSHEET AGAINST PURCHASE ORDER

CLARIFICATION MEETING INSPECTION RELEASE OF GOODS


(with vendor) (by our Staff or INCOMING INSPECTION
3rd party surveyor) REPORT
REGISTER ITEM
IN SAP RELEASE ITEM
(to project team)

ISSUE PURCHASE ORDER


EXECUTION OF EPCIC CONTRACT

ENGINEERING PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING

PROVISION OF CONSTRUCTION
Construction work of one project is handled by specific
Project Management Team (PMT).
CONSTRUCTION WORK PROCESS

RECEIVE MATERIAL INSPECTION ON ACCURACY UP DATE FIT UP REPORT

RELEASE MATERIAL
INSPECT MATERIAL
VERIFICATION REPORT PAINTING

RELEASE GOODS INCOMING


CUTTING
INSPECTION REPORT LIFTING/ RIGGING

RELEASE MATERIAL TO CONTINUE FABRICATION


ASSEMBLY
PROJECT MANAGEMENT TEAM ACCORDING
TO ERECTION SEQUENCE

CHECK ERECTION
INSPECT DIMENSION CONSTRUCTION
SEQUENCE COMPLETE

COATING
RELEASE FIT UP REPORT
(If needed) ON YARD COMMISSIONING

SHOP PRIME WELDING LOAD OUT


FOR DELIVERY

MARKING INSPEC DIMENSION


EXECUTION OF EPCIC CONTRACT

ENGINEERING PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING

PROVISION OF INSTALLATION

To work on the logistic,marine fleets,


installation window based on sea condition
and the permit needed for the offshore installation
CURRENT MARINE FLEETS

Anchor Handling Towing Supply

Derrick/Lay Barge

Utility Workboat/DSV
EXECUTION OF EPCIC CONTRACT

ENGINEERING PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING

PROVISION OF COMMISSIONING
Commissioning Department (PMT) shall perform the testing and
the pre-commissioning work onshore, hook up
and commissioning activities offshore
COMMISSIONING WORK PROCESS

IDENTIFY COMMISSIONING
WORK SCOPE
FINISH PRE-COMMISSIONING

IDENTIFY SYSTEM/ EQUIPMENT


TO BE COMMISSIONED SUBMIT CHECK LISTS
(To be approved by Client)
PREPARE COMMISSIONING
PROCEDURE
(To be approved by Client) PREPARATION PRIOR
TO COMMISSIONING

PURCHASE COMMISSIONING
CONSUMABLE AND SPARES COMMISSIONING & TESTING
ON SYSTEM/ EQUIPMENT
(testing to be witnessed by Client)
REVIEW THE CHECK LIST OF
INSTALLED EQUIPMENTS HANDOVER SYSTEM TO
CLIENT FOR APPROVAL

NOTIFY CLIENT FOR SPECIFIC


PRE-COMMISSIONING SUBMIT THE REMAINING
DOCUMENTS
(If any)

SET UP TEMPORARY FACILITIES


COMPLETE HANDOVER
OF THE TERMINAL TO CLIENT

STARTS PRE-COMMISSIONING
End

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