EPCIC OPERATION FLOW
PRE BID
ENGINEERING PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING
CONTRACTOR’s Business Development Department invites New Clients to Pre-Qualify
CONTRACTOR or to solicits for the coming tender from the existing Clients.
BIDDING OF EPCIC CONTRACT
ENGINEERING PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING
Business Development shall forward the Pre-Qualification request or Intent To Bid from
Client to the Proposal Department.
Proposal Department shall be the coordinator for the Pre-Qualification or Bidding of new
project until contract been awarded by the Client
CONTRACTOR
C Dept 1
PROPOSAL
I Dept 2
E
N
T Dept 3,,,
DPT 3
DPT
DPT33
PROPOSAL WORK PROCESS
FINALISE TECHNICAL
PRE-QUALIFICATION GATHER FSP & PROJECT PROPOSAL
SPECIFIC PROCEDURE & SPREEDSHEET
(From all support Departments)
INTENT TO BID COLLECT ERECTION SUBMIT BID QUERY
(From CLIENT)
SEQUENCE
(prepared by Engineering)
APPROVAL FOR
GET APPROVAL SUBMISSION
TO BID FROM BUSINES COLLECT MATERIAL
(decided by Business
REVIEW COMMITTEE TAKE OFF Review Committee)
(prepared by Engineering)
ASSIGN OBTAIN QUOTATION BID SUBMISSION
BID LEADER FROM VENDOR
(assisted by Procurement)
ASSIGN TECHNICAL COLLECT PROJECT TECHNICAL
PROPOSAL ENGINEER SCHEDULE CLARIFICATION
(Prepared by Planning)
NOTIFY SUPPORT TECHNO-COMMERCIAL
PREPARE PROJECT
DEPARTMENTS (If needed)
MANAGEMENT TEAM (PMT)
ORGANIZATION CHART,
MANPOWER & EQUIPMENT
ORGANIZE TENDER LOADING LETTER OF AWARD
BRIEFING (Prepared by PMT & (From CLIENT)
Human Resource)
Note:
FSP = Fabrication Standards Procedure
PMT = Project Management Team
EXECUTION OF EPCIC CONTRACT
ENGINEERING PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING
PROVISION OF ENGINEERING
To work on the Conceptual,
Front End and Detail engineering
ENGINEERING WORK PROCESS
REVIEW CLIENT’S DRAWING
& SPECIFICATION
PREPARE SHOP DRAWING/ DESIGN AND PREPARE
PREPARE ERECTION PREPARE MATERIAL
3D MODELLING PROJECT SPECIFIC
SEQUENCE TAKE OFF
(for Client’s approval) PROCEDURE (PSP)
DESIGN TEMPORARY
PREPARE AS-BUILT RAISE PURCHASE PROVIDE TECHNICAL
SUPPORT
DRAWING REQUISITION SUPPORT TO PROJECT
(for load out/weighing operation)
MANAGEMENT TEAM
PREPARE FINAL CONDUCT ENGINEERING TECHNICAL
DOCUMENTS STUDY BID EVALUATION
EXECUTION OF EPCIC CONTRACT
ENGINEERING PROCUREMENT
PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING
PROVISION OF PROCUREMENT
Purchasing of project materials and equipments are being
centralized and organized by its Procurement Department.
In some cases, Client also purchased the
tag items and delivered to CONTRACTOR within the agreed timing.
This requirement shall be specified by Client during the Bidding.
PROCUREMENT WORK PROCESS
PROCUREMENT EXPEDITING LOGISTIC, MATERIAL & W’HSE
PURCHASE REQUISITION
(from Engineering) TRANSPORT & PERMIT AP
DRAFT AGREEMENT (If needed)
(If needed)
SOURCING CUSTOM CLEARANCE ON
APPROVE DRAWING & DUTY & TAX
DOCUMENT(s)
TECHNICAL EVALUATION (approved by Project Management
DELIVER ITEM
(conducted by Engineering) Team, Engineering & Client)
TO STORE
QUOTATION TABULANT
START FABRICATION INSPECT ITEMS
/ PURCHASE ORDER
(by Vendor)
WORKSHEET AGAINST PURCHASE ORDER
CLARIFICATION MEETING INSPECTION RELEASE OF GOODS
(with vendor) (by our Staff or INCOMING INSPECTION
3rd party surveyor) REPORT
REGISTER ITEM
IN SAP RELEASE ITEM
(to project team)
ISSUE PURCHASE ORDER
EXECUTION OF EPCIC CONTRACT
ENGINEERING PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING
PROVISION OF CONSTRUCTION
Construction work of one project is handled by specific
Project Management Team (PMT).
CONSTRUCTION WORK PROCESS
RECEIVE MATERIAL INSPECTION ON ACCURACY UP DATE FIT UP REPORT
RELEASE MATERIAL
INSPECT MATERIAL
VERIFICATION REPORT PAINTING
RELEASE GOODS INCOMING
CUTTING
INSPECTION REPORT LIFTING/ RIGGING
RELEASE MATERIAL TO CONTINUE FABRICATION
ASSEMBLY
PROJECT MANAGEMENT TEAM ACCORDING
TO ERECTION SEQUENCE
CHECK ERECTION
INSPECT DIMENSION CONSTRUCTION
SEQUENCE COMPLETE
COATING
RELEASE FIT UP REPORT
(If needed) ON YARD COMMISSIONING
SHOP PRIME WELDING LOAD OUT
FOR DELIVERY
MARKING INSPEC DIMENSION
EXECUTION OF EPCIC CONTRACT
ENGINEERING PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING
PROVISION OF INSTALLATION
To work on the logistic,marine fleets,
installation window based on sea condition
and the permit needed for the offshore installation
CURRENT MARINE FLEETS
Anchor Handling Towing Supply
Derrick/Lay Barge
Utility Workboat/DSV
EXECUTION OF EPCIC CONTRACT
ENGINEERING PROCUREMENT CONSTRUCTION INSTALLATION COMMISSIONING
PROVISION OF COMMISSIONING
Commissioning Department (PMT) shall perform the testing and
the pre-commissioning work onshore, hook up
and commissioning activities offshore
COMMISSIONING WORK PROCESS
IDENTIFY COMMISSIONING
WORK SCOPE
FINISH PRE-COMMISSIONING
IDENTIFY SYSTEM/ EQUIPMENT
TO BE COMMISSIONED SUBMIT CHECK LISTS
(To be approved by Client)
PREPARE COMMISSIONING
PROCEDURE
(To be approved by Client) PREPARATION PRIOR
TO COMMISSIONING
PURCHASE COMMISSIONING
CONSUMABLE AND SPARES COMMISSIONING & TESTING
ON SYSTEM/ EQUIPMENT
(testing to be witnessed by Client)
REVIEW THE CHECK LIST OF
INSTALLED EQUIPMENTS HANDOVER SYSTEM TO
CLIENT FOR APPROVAL
NOTIFY CLIENT FOR SPECIFIC
PRE-COMMISSIONING SUBMIT THE REMAINING
DOCUMENTS
(If any)
SET UP TEMPORARY FACILITIES
COMPLETE HANDOVER
OF THE TERMINAL TO CLIENT
STARTS PRE-COMMISSIONING
End