Aerodynamic Design Optimization For Natural Laminar Flow Airfoils
Aerodynamic Design Optimization For Natural Laminar Flow Airfoils
Outline
1 Motivation
2 Theory
3 Results
4
R.L. Campbell and M.N. Lynde. Natural laminar flow design for wings with moderate sweep. AIAA Paper 2016-4326. 2016.
5
M.N. Lynde and R.L. Campbell. Computational design and analysis of a transonic natural laminar flow wing for a wind tunnel model. AIAA Paper 2017-3058. 2017.
6
D. Simanowitsch et al. Comparison of Gradient-Based and Genetic Algorithms for Laminar Airfoil Shape Optimization. AIAA Paper 2022-0008. 2022.
7
O. Amoignon et al. “Shape Optimization for Delay of Laminar-Turbulent Transition”. In: AIAA Journal 44.6 (2006), pp. 1009–1042.
8
J.-D. Lee and A. Jameson. Natural-Laminar-Flow Airfoil and Wing Design by Adjoint Method and Automatic Transition Prediction. AIAA Paper 2009-0897. 2009.
9
R. Rashad and D.W. Zingg. Aerodynamic shape optimization for natural laminar flow using a discrete-adjoint approach. AIAA Paper 2015-3061. 2015.
10
Y. Shi et al. “Natural Laminar-Flow Airfoil Optimization Design Using a Discrete Adjoint Approach”. In: AIAA Journal 58.11 (2020), pp. 4702–4722.
Aerodynamic Design Optimization for Natural Laminar Flow Airfoils 2 / 14
Motivation
Objectives
Transition Modeling: Integration of physics-based BLT modeling based on N-factor method into
FUN3D/SFE calculations (similar to previous work with FUN3D/FV and LASTRAC11 )
I Direct coupling of RANS transitional solutions with N-factor calculation (no BL code)
I Transition location based on N-factor envelope calculation based on linear stability analysis (LSA)
11
N. Hildebrand et al. Coupling of the FUN3D Unstructured Flow Solver and the LASTRAC Stability Code to Model Transition. AIAA Paper 2022-1952. 2022.
Aerodynamic Design Optimization for Natural Laminar Flow Airfoils 3 / 14
Theory
Outline
1 Motivation
2 Theory
3 Results
Adjoint equations derived by differentiating L wrt design variables, d, and collecting and setting to zero
the coefficients of the derivatives wrt state variables, xs , x, ξ, ξT , γ, Q, q̄
Adjoint-based sensitivities:
dL ∂J ∂D ∂R
= + λTD + λTR
dd ∂d ∂d ∂d
Aerodynamic Design Optimization for Natural Laminar Flow Airfoils 5 / 14
Theory
z/c
0.0
−0.2
0.0 0.2 0.4 0.6 0.8 1.0
x/c
13
Volume grid deformation: Linear elasticity model used to displace volume nodes as a function of
surface deformation
RAE 2822 airfoil Deformed airfoil
12
T.W. Sederberg and S.R. Parry. “Free-Form Deformation of Solid Geometric Models”. In: SIGGRAPH Computer Graphics 20 (1986), pp. 151–160.
13
E.J. Nielsen and W.K. Anderson. “Recent improvements in aerodynamic design optimization on unstructured meshes”. In: AIAA Journal 40.6 (2002), pp. 1155–1163.
Aerodynamic Design Optimization for Natural Laminar Flow Airfoils 6 / 14
Theory
0 if ξ < ξT ,
4 Check convergence, i.e., |ξT ,i+1 − ξT ,i | < T , and go to step 1 if not satisfied
14
W.K. Anderson, J.C. Newman, and S.L. Karman. Stabilized finite elements in FUN3D. AIAA Paper 2017-0077. 2017.
15
S. Dhawan and R. Narasimha. “Some Properties of Boundary Layer Flow During the Transition from Laminar to Turbulent Motion”. In: Journal of Fluid Mechanics 3.4 (1958),
pp. 418–436.
16
G.J. Walker. “Transition Flow on Axial Turbomachine Blading”. In: AIAA Journal 27.5 (1989), pp. 595–602.
Aerodynamic Design Optimization for Natural Laminar Flow Airfoils 7 / 14
Theory
σ(ξ 0 , ω, β): Disturbance growth rate calculated with spatial LST eigenvalue analysis
Transition onset predicted where the dual N-factor indicator function reaches 1, IN = Nd (NTS , NCF ) = 1
aTS aCF
NTS NCF
IN = Nd (NTS , NCF ) = +
NTS,c NCF ,c
Outline
1 Motivation
2 Theory
3 Results
0.0
−0.2
0.0 0.2 0.4 0.6 0.8 1.0
x/c
21
W. Chan et al. Best practices in overset grid generation. AIAA Paper 2002-3191. 2002.
Aerodynamic Design Optimization for Natural Laminar Flow Airfoils 9 / 14
Results
Relative errors are O(10−3 ) with selected FD step size and convergence thresholds
Similar relative errors found for a linearized frequency-domain gust analysis with FUN3D/SFE22
22
K.E. Jacobson, A.S. Thelen, and B.K. Stanford. Linearized Frequency-Domain Gust Analysis and Adjoint-Based Sensitivities. AIAA Paper 2024-2591. 2024.
Aerodynamic Design Optimization for Natural Laminar Flow Airfoils 10 / 14
Results
Relative errors are O(10−3 ) with selected FD step size and convergence thresholds
Similar relative errors found for a linearized frequency-domain gust analysis with FUN3D/SFE22
For a fixed ξT , sensitivities become d(CD )/d(AoA) = 9.840 × 10−5 and d(CD )/d(FFDz ) = −2.760 × 10−4
I Highlights importance of accounting for the effects of ξT variations
22
K.E. Jacobson, A.S. Thelen, and B.K. Stanford. Linearized Frequency-Domain Gust Analysis and Adjoint-Based Sensitivities. AIAA Paper 2024-2591. 2024.
Aerodynamic Design Optimization for Natural Laminar Flow Airfoils 10 / 14
Results
z/c
CL /CL,d 0.0 1.2 N T S,u/N T S,c
CF,u CF,c
1.6 xT,l /xT,l,0
xT,u /xT,u,0 −0.1
0.0 0.2 0.4 0.6 0.8 1.0 1
−1.0
1.4 x/c
0.8
−0.5
N
1.2
0.6
Cp
1.0 0.0
0.4
Optimized airfoil #32: AoA32 = 1.057◦ , CD,32 /CD,0 = 0.7 (30% drag reduction)
Additional design iterations required to reach optimum shape for NLF
z/c
CL /CL,d 0.0 1.2 NCF,l /NT S,c
1.6 xT,l /xT,l,0
xT,u /xT,u,0 −0.1
0.0 0.2 0.4 0.6 0.8 1.0 1
−1.0
1.4 x/c
0.8
−0.5
N
1.2
0.6
Cp
1.0 0.0
0.4
Optimized airfoil #32: AoA32 = 1.057◦ , CD,32 /CD,0 = 0.7 (30% drag reduction)
Additional design iterations required to reach optimum shape for NLF
z/c
CL /CL,d 0.0 1.2 N T S,u/N T S,c
CF,u CF,c
1.6 xT,l /xT,l,0
−0.1 Nd,l
xT,u /xT,u,0 1
−1.0 0.0 0.2 0.4 0.6 0.8 1.0 NT S,l /NT S,c
1.4 x/c NCF,l /NT S,c
0.8
−0.5
N
1.2
0.6
Cp
1.0 0.0
0.4
Optimized airfoil #32: AoA32 = 1.057◦ , CD,32 /CD,0 = 0.7 (30% drag reduction)
Additional design iterations required to reach optimum shape for NLF
z/c
CL /CL,d 0.0 1.2 NT S,u /NT S,c
1.6 xT,l /xT,l,0 NCF,u /NCF,c
xT,u /xT,u,0 −0.1
0.0 0.2 0.4 0.6 0.8 1.0 1
−1.0
1.4 x/c
Design #0 0.8
−0.5 Design #4
N
1.2
0.6
Cp
1.0 0.0
0.4
0.8 0.5
0.2
0.6 1.0 0
0 1 2 3 4 5 0.0 0.2 0.4 0.6 0.8 1.0
0 0.1 0.2 0.3 0.4 0.5 0.6
Design # x/c x/c
Optimized airfoil (iteration #4): AoA4 = 0.658◦ , CD,4 /CD,0 = 0.855 (14.5% drag reduction)
Additional design iterations expected to further reduce drag
z/c
0.0 1.2 NT S,l /NT S,c
CL /CL,d
1.6 xT,l /xT,l,0 NCF,l /NCF,c
xT,u /xT,u,0 −0.1
0.0 0.2 0.4 0.6 0.8 1.0 1
−1.0
1.4 x/c
Design #0 0.8
−0.5 Design #4
N
1.2
0.6
Cp
1.0 0.0
0.4
0.8 0.5
0.2
0.6 1.0 0
0 1 2 3 4 5 0.0 0.2 0.4 0.6 0.8 1.0
0 0.1 0.2 0.3 0.4 0.5 0.6
Design # x/c x/c
Optimized airfoil (iteration #4): AoA4 = 0.658◦ , CD,4 /CD,0 = 0.855 (14.5% drag reduction)
Additional design iterations expected to further reduce drag
z/c
CL /CL,d 0.0 1.2 NT S,u /NT S,c
1.6 xT,l /xT,l,0 NCF,u /NCF,c
xT,u /xT,u,0 −0.1 Nd,l
0.0 0.2 0.4 0.6 0.8 1.0 1
−1.0 NT S,l /NT S,c
1.4 x/c
Design #0 0.8
NCF,l /NT S,c
−0.5 Design #4
N
1.2
0.6
Cp
1.0 0.0
0.4
0.8 0.5
0.2
0.6 1.0 0
0 1 2 3 4 5 0.0 0.2 0.4 0.6 0.8 1.0
0 0.1 0.2 0.3 0.4 0.5 0.6
Design # x/c x/c
Optimized airfoil (iteration #4): AoA4 = 0.658◦ , CD,4 /CD,0 = 0.855 (14.5% drag reduction)
Additional design iterations expected to further reduce drag
Outline
1 Motivation
2 Theory
3 Results
Implementation of physics-based aerodynamic design optimization of unswept and swept airfoils for
natural laminar flow
I Adjoint-based design optimization formulation with NASA FUN3D/SFE, linear grid deformation, and
physics-based transition modeling based on linear stability analysis
I Iterative transition modeling method with NASA FUN3D/SFE based on dual N-factor criterion with LST
spatial eigenvalue problem that accounts for linear amplification of planar TS and stationary CF waves
Preliminary optimization results with unswept and swept airfoils at subsonic conditions achieve significant
drag reductions by shifting transition locations downstream over both airfoil sides
Future work:
I Perform additional design iterations to reach optimal airfoil shapes
I Extend the analysis to transonic and supersonic conditions
I Apply the optimization to 3D NLF wing design
Aeronautics Concepts Program (TACP) under the Aeronautics Research Mission Directorate
(ARMD)
? the Air Force Office of Scientific Research under award number FA9550-20-0023