Module 1 Notes
Module 1 Notes
Module – 1
GAS POWER CYCLES AND IC ENGINES
GAS POWER CYCLES
1.1 INTRODUCTION:-
Power cycles are classified based on the nature of working fluid as –
Gas power cycles
Vapour power cycles
The power cycles in which the working fluid does not undergo a phase change during the cyclic process
are called “Gas power cycles”.
The power cycles in which the working fluid undergoes a phase change during the cyclic process are
called “Vapour power cycles”.
1 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
A reversible cycle is an ideal hypothetical cycle in which all the processes constituting the cycle are
reversible. Carnot cycle is a reversible cycle. The cycle was proposed in 1824 by a young French engineer, Sadi
Carnot. Two reversible isotherms and two reversible adiabatics constitute a Carnot cycle having the highest
possible thermal efficiency, as the processes are reversible.
The essential elements needed for making an analysis of this cycle are –
1. A working substance assumed to be a perfect gas.
2. Frictionless piston and cylinder arrangement for getting work.
3. Two heat reservoirs (Source and Sink) placed alternately on the head of the cylinder.
4. Piston and cylinder walls excluding cylinder head are taken as perfect heat insulators.
For any stationary system, the cycle consists of following four successive processes.
Process 1-2 → Reversible Isothermal Compression Process:
During this process the working fluid is compressed isothermally from state point 1 to state point 2 and
constant temperature is maintained by rejecting heat to the sink.
Temperature remains constant, T1 = T2 = TL = Tmin
Pressure increases from, p1 to p2
Volume decreases from, V1 to V2
Work done on the system per kg of air, W = p V ln = 𝑅T ln
Heat rejected by the system per kg of air, Q = Q =W = 𝑅T ln
Relation b/w p, V and T, = Since; T1 = T2 → p V = p V → =
2 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
η =
= = = → = → =
η = = =1− *Since; T1 = T2
η =1− = 1− = 1−
p = [ ]
= = = → = → =
p = [ ]
𝐕
𝐑[𝐓𝟑 𝐓𝟏 ] 𝐥𝐧 𝟒
𝐕𝟑
𝐩𝐦 = [𝐕𝟏 𝐕𝟑 ]
3 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
Cut-off ratio; α = = → T = αT → T = αT R
1
→ T = αT R → T = αT
R
Process 4-1 → Constant Volume Heat Rejection Process:
During this process the heat is rejected from state point 4 to state point 1 at constant volume from the
working fluid.
Temperature decreases from, T4 to T1
Pressure decreases from, p4 to p1
Volume remains constant, V4 = V1
Work done per kg, W =0
Heat rejection per kg, Q = c [T − T ]
Thermal Efficiency [ηo]-
η = =
[ ] [ ] [ ] [ ] [ ]
η = [ ]
= [ ]
=1−[ ]
From processes → 1-2; T = T R
3-4; T = αT R
4-1; T = αT
[ ] [ ]
η = 1− =1− [ ]
𝟏
𝛈𝐨 = 𝟏 −
𝐑𝐜 𝛄 𝟏
The air-standard efficiency of Otto cycle depends only on compression ratio ‘Rc’. The efficiency of Otto
cycle increases with increase in compression ratio. The practical value of Rc lies between 5 to 10.
Mean-Effective Pressure [pm]-
p = = =
[ ] [ ]
p = [ ]
From processes → 1-2; T = T R
3-4; T = αT R
4-1; T = αT
[ ]
p =
4 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
[ ] [ ]
p = *Since; p1V1 = RT1 → T =
[ ]
p =
[ ]
p = [ ][ ]
*Since; R = c [γ − 1] & =R
𝛄 𝟏
𝐩𝟏 𝐑𝐜 [𝛂 𝟏] 𝐑𝐜 𝟏
𝐩𝐦𝐨 = [𝛄 𝟏][𝐑𝐜 𝟏]
5 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
T V V V V ρ ρ
= × = × = →T =T
T V V V V R R
ρ
→ T = ρT R →T =Tρ
R
Process 4-1 → Constant Volume Heat Rejec on Process:
During this process the heat is rejected from state point 4 to state point 1 at constant volume from the
working fluid.
Temperature decreases from, T4 to T1
Pressure decreases from, p4 to p1
Volume remains constant, V4 = V1
Work done per kg, W =0
Heat rejection per kg, Q = c [T − T ]
[ ]
[ ] [ ]
p = [ ][ ]
= [ ][ ]
𝐩𝟏 𝐑𝐜 𝛄 𝛄[𝛒 𝟏] 𝐑𝐜 𝟏 𝛄 [𝛒𝛄 𝟏]
𝐩𝐦𝐝 = [𝛄 𝟏][𝐑𝐜 𝟏]
6 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
R
→ 𝑇 = 𝑇 [R ] = αρT R → 𝑇 = αρ T
ρ
Process 5-1 → Constant Volume Heat Rejec on Process:
During this process the heat is rejected from state point 5 to state point 1 at constant volume from the
working fluid.
Temperature decreases from, T5 to T1
7 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
Heat rejection for both the cycles is given by curve 4-1 and 4’-1’ respectively.
For the same compression ratio and heat addition –
Maximum temperature and pressure are attained in Otto cycle and least in Diesel cycle.
Heat rejection is more in Diesel cycle and least in Otto cycle,
Hence thermal efficiency of Otto cycle is more than Diesel cycle, i.e. ηo > ηd
2. Maximum Cycle Pressure and Output are same:
9 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
Area 1-2-3-4-5-6-1 and 1-2’-3’-4’-5’-6-1 gives heat input for Otto and Diesel cycles respectively.
Here heat input is more in Diesel cycle and least in Otto cycle, hence thermal efficiency of Diesel
cycle is more than Otto cycle, i.e. ηd > ηo.
Note: In all the above cases efficiency of dual cycle falls in between Otto cycle and Diesel cycle efficiency.
IC ENGINES
1.9 Introduction
The basic task in the design and development of IC-Engines is to reduce the cost of production and
improve the efficiency and power output. In order to achieve the above task, the engineer has to compare the
engine developed by him with other engines in terms of its output and efficiency. Hence he has to test the
engine and make measurements of relevant parameters that reflect the performance of the engine. In general
the nature and number of tests to be carried out depend on a large number of factors. In this chapter only
certain basic as well as important measurements and tests are described…
An internal combustion engine is a heat engine in which the chemical energy of fuels is converted to
thermal energy and in turn is converted into mechanical energy which is used for various types of mechanical
transmissions such as in transportation systems, industrial works and small power generation systems.
In all I.C. engines the heat energy is developed by the combustion of fuels inside a closed chamber
called engine cylinder.
10 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
1. Ignition lag stage: There is a certain time interval between instant of spark and instant where there is a
noticeable rise in pressure due to combustion. This time lag is called IGNITION LAG. Ignition lag is the time
interval in the process of chemical reaction during which molecules get heated up to self ignition
temperature, get ignited and produce a self propagating nucleus of flame. The ignition lag is generally
expressed in terms of crank angle (θ1). The period of ignition lag is shown by path ab. Ignition lag is very small
and lies between 0.00015 to 0.0002 seconds. An ignition lag of 0.002 seconds corresponds to 35 deg crank
rotation when the engine is running at 3000 RPM. Angle of advance increase with the speed. This is a
chemical process depending upon the nature of fuel, temperature and pressure, proportions of exhaust gas
and rate of oxidation or burning.
2. Flame propagation stage: Once the flame is formed at “b”, it should be self sustained and must be able to
propagate through the mixture. This is possible when the rate of heat generation by burning is greater than
heat lost by flame to surrounding. After the point “b”, the flame propagation is abnormally low at the
beginning as heat lost is more than heat generated. Therefore pressure rise is also slow as mass of mixture
burned is small. Therefore it is necessary to provide angle of advance 30 to 35 deg, if the peak pressure to be
attained 5-10 deg after TDC. The time required for crank to rotate through an angle θ2 is known as
combustion period during which propagation of flame takes place.
3. After burning: Combustion will not stop at point “c” but continue after attaining peak pressure and this
combustion is known as after burning. This generally happens when the rich mixture is supplied to engine.
11 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
compression waves inside the cylinder causes vibration of engine parts and pinging noise and it is known as
knocking or detonation. This pressure frequency or vibration frequency in SI engine can be up to 5000 Cycles per
second.
Denotation is undesirable as it affects the engine performance and life, as it abruptly increases sudden
large amount of heat energy. It also put a limit on compression ratio at which engine can be operated which
directly affects the engine efficiency and output.
The phenomenon of knock may be explained by referring to figure-a and b Which shoes the cross
section of the combustion chamber with flam advancing from the spark plug location A without knock whereas
figure-c and d shows the combustion process with knock. In the normal combustion the flame travels across the
combustion chamber from A towards D. The advancing flame front compresses the end charge BB’D, thus raising
its temperature. The temperature is also increased due to heat transfer from the hot advancing flame front and
due to pre-flame oxidation. In spite of these factors if the end charge temperature had not reached its self-
ignition temperature, the charge would not auto-ignite and flame will advance further and consume charge
BB’D. This is the normal combustion process.
However, if the end charge BB’D reaches its auto-ignition temperature and remains for some length of
time the charge will auto-ignite, leading to knocking combustion. In figure-d, it assumed that when flame has
reached the position BB’, the charge ahead of it has reached critical auto-ignition temperature. During the pre-
flame reaction if the flame front could move from BB’ to only CC’ then the charge ahead of CC’ would auto-
ignite.
Because of auto-ignition, another flame front starts travelling in the opposite direction to the main
flame front. When the two flame front collide, a severe pressure pulse is generated which is known as Knocking
ot=r Detonation.
13 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
14 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
15 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
𝐼𝑃
η 𝑚 . 𝐶𝑉 𝐵𝑃
η = = =
η 𝐵𝑃 𝐼𝑃
𝑚 . 𝐶𝑉
7. Volumetric Efficiency-
The engine output is limited by the maximum amount of air that can be taken during the suction stroke;
due to this only a certain amount of fuel can be burnt efficiently with this quantity of air.
Therefore, volumetric efficiency is defined as the ratio of air actually inducted at NTP to the swept
volume of the engine.
Actual volume of air per stroke at NTP
η =
Swept volume
Volumetric efficiency can be calculated considering mass or volume of air, preferably on mass basis.
𝑚
η =
𝑚
16 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
Single Tooth
Wheel Tooth
Wheel Engine
Dynamo-
meter
Pick Up Coupling
Counter
Pulse
For accurate and a continuous measurement of speed, a magnetic pick is placed near toothed wheel
coupled to the engine shaft. This magnetic pick up will produce a pulse for every revolution and a pulse counter
will accurately measure the speed as in figure.
Burette
Fuel
Tank
Valve
To Engine
Figure shows the simple arrangement of burette method of fuel consumption measurement. The
simplest method of measuring volumetric fuel consumption is to use a glass burette having bulbs of known
volume and having mark on each side of the bulb. Time taken by the engine to consume this volume is measured
by a stop watch. Volume divided by time will give the volumetric flow rate.
𝑉𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑓𝑢𝑒𝑙 𝑢𝑠𝑒𝑑 𝑉 𝑚
𝑉𝑜𝑙𝑢𝑚𝑒𝑡𝑟𝑖𝑐 𝑓𝑙𝑜𝑤 𝑟𝑎𝑡𝑒 = =
𝑇𝑖𝑚𝑒 𝑡 𝑠
17 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
Also-
𝑋 𝑥 𝑆𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝐺𝑟𝑎𝑣𝑖𝑡𝑦 𝑜𝑓 𝑓𝑢𝑒𝑙 𝐾𝑔
𝐹𝑢𝑒𝑙 𝑐𝑜𝑛𝑠𝑖𝑢𝑚𝑝𝑡𝑖𝑜𝑛 =
1000 𝑥 𝑇𝑖𝑚𝑒 ℎ𝑟
Let,
Pa = Atmospheric pressure, KN/m2
Ta = Room temperature, °C
Ra = Characteristic gas constant (0.287), KJ/Kg K
Do = Diameter of orifice meter, m
Ao = Area of the orifice meter, m2
hw = head of water causing flow or difference in manometer reading, m
Cd = Coefficient of discharge of orifice meter
ρw = Density of water (1000), Kg/m3
ρa = Density of air, Kg/m3
Therefore:
Head of air causing flow is given by-
. .
(𝜌𝑔ℎ)𝑎 = (𝜌𝑔ℎ)𝑤
𝜌 ℎ =𝜌 ℎ
𝜌 ℎ
ℎ =
𝜌
Velocity of air passing through orifice-
𝑉 = 2𝑔ℎ 𝑚/𝑠
Volume flow rate of air through orifice-
𝑉 = 𝐶 𝑉𝐴
𝑉 = 𝐶 𝐴 2𝑔ℎ 𝑚 /𝑠
Mass of air passing through the orifice is given by-
𝑚 =𝑉𝜌
Since,
𝑝 =𝜌 𝑅 𝑇
𝑝
𝜌 = 𝐾𝑔/𝑚
𝑅 𝑇
Therefore,
𝑝
𝑚 = 𝐶 𝐴 2𝑔ℎ 𝐾𝑔/𝑠
𝑅 𝑇
18 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
As shown in figure the rotor (R) is driven by the engine to be tested is coupled electrically or
magnetically or hydraulically or by mechanically to the stator (S) which is supported in low friction bearings.
The turning moment of the rotor is just balanced by the torque exerted on the rotor with weights,
springs or pneumatic means.
If T is the torque exerted by the engine-
𝑇=𝐹𝑥𝐿
Power developed by the engine-
𝐵𝑃 = 𝑇𝑜𝑟𝑞𝑢𝑒 𝑥 𝐴𝑛𝑔𝑢𝑙𝑎𝑟 𝑠𝑝𝑒𝑒𝑑
2𝜋𝑁𝑇
𝐵𝑃 = 𝐾𝑊
60000
Where: T = Torque in N-m
N = Speed in rpm
Rope Brake-
Figure shows the rope brake dynamometer. It consists of a number of turns of rope wound around the
rotating drum attached to the output shaft. One side of the rope is connected to a spring balance and the other
to a loading device. The power developed by the engine is absorbed in friction between the rope and the drum.
The drum therefore gets heated and requires cooling arrangement.
Rope brake is a simple device to measure power output of an engine. It is cheap and easily constructed
but not very accurate, because of changes in friction coefficient of the rope with temperature.
19 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
Let,
N = Speed of the engine, rpm
D = Diameter of the brake drum, m
Dr = Diameter of the rope, m
W = Load on the engine, KN
S = Spring balance reading, KN
The brake power is given by-
𝐵𝑃 = 𝜋𝐷𝑁[𝑊 − 𝑆] 𝐾𝑊
Prony Brake-
The Prony brake works on the principle of converting power into heat by dry friction. It consists of a
wooden block and these are clamped on the brake drum coupled to the engine. The wooden block when pressed
into contact with the rotating drum takes the engine torque and the power is dissipated in frictional resistance.
Spring loaded bolts are provided to tighten the wooden blocks and hence increases the friction. The power
absorbed is converted into heat and requires cooling. These dynamometers are usually used for medium speed
engines.
Let,
N = Speed of the engine, rpm
D = Diameter of the brake drum, m
W = Load on the engine, KN
R = Distance from the centre of shaft to point of load, m
The brake power is given by-
2𝜋𝑁𝑇 2𝜋𝑁[𝑊 𝑥 𝑅]
𝐵𝑃 = = 𝐾𝑊
60000 60000
Hydraulic-
Figure shows the hydraulic dynamometer. It consists of a rotor and a stator. Rotor or Impeller is coupled
to the engine crankshaft or output shaft. The stator is free to rotate in the trunion bearings.
A torque arm extending from the side of the stator is attached with a loading platform. When the
engine is rotating, rotor also rotates in a casing filled with fluid (water). As the rotor rotates the centrifugal force
is developed which tends to rotate the stator. The application of a suitable load on the loading platform will
prevent the rotation of stator. This sets a torque reaction which is equal to the torque developed by the engine.
Let,
N = Speed of the engine, rpm
D = Diameter of the brake drum, m
W = Load on the engine, KN
R = Distance from the centre of shaft to point of load, m
The brake power is given by-
2𝜋𝑁𝑇 2𝜋𝑁[𝑊 𝑥 𝑅]
𝐵𝑃 = = 𝐾𝑊
60000 60000
20 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
Eddy Current-
The working principle of Eddy Current dynamometer is shown in figure. It consists of a stator on which a
number of electromagnets are fitted and a rotor disc made of copper or steel and is coupled to the output shaft
of the engine. When the rotor rotates eddy currents are produced in the stator due to magnetic flux set up by
passage of field current in the electromagnets. These eddy currents oppose the rotor motion, thus loading the
engine. These eddy currents are dissipated in producing heat so cooling arrangement is required. The torque is
measured exactly as in other types of absorption dynamometer i.e. with the help of a moment arm. The load is
controlled by regulating the current in the electromagnets.
2. Transmission Dynamometer-
Transmission dynamometers also called torque meter consists of a set of strain gauges fixed on the
rotating shaft and the torque is measured by the angular deformation of the shaft which is indicated as strain of
the strain gauge. Usually a four arm bridge circuit is used to reduce the effect of temperature to be minimum
and the gauges are arranged in pairs such that the effect of axial or transverse load on the strain gauges is
avoided. Figure shows a transmission dynamometer which employs beams and strain gauges for sensing torque.
Transmission dynamometers are very accurate and are used where continuous transmission of load is
necessary. These are used mainly in automatic units.
21 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
𝑖𝑝 𝐴𝐿𝑁 𝑁−𝑚 𝐽
Indicated Power = 𝑜𝑟
60000 𝑚𝑖𝑛 𝑚𝑖𝑛
mf
b
O
FP BP
A graph is drawn by fuel consumption V/s BP as shown in figure. Then the graph is extrapolated back to
cut the BP axis at point ‘b’. The reading ‘ob’ is taken as friction power loss of engine at that speed. The fuel
consumption at zero BP is given by ‘oa’ and if the relationship between fuel consumption and BP is assumed to
be linear, the fuel consumption ‘oa’ will be equivalent to power loss of ‘ob’.
3. Motoring test method-
In this method, the following procedure is followed to get frictional power-
1. Run the given engine to the desired speed and load conditions for some times so that it reaches stable
conditions (steady state).
2. The power of the engine is measured by using swing field dynamometer.
3. The fuel supply is the cut-off.
4. By suitable arrangement, convert the dynamometer to run as motor and motor the engine at the same
constant speed at which it was previously running.
5. The power supply to the motor is measured which is a measure of friction power of the engine.
1.24Morse Test-
The method of measurement of IP of multi cylinder engine is known as Morse-test. In this method IP is
measured without the use of indicator diagram.
In this test, the engine is run at the required speed and output is measured. Now one cylinder is cut-off
i.e. the cylinder of a petrol engine by shorting spark plug and diesel engine by cutting of the fuel supply.
If one cylinder is cut-off, the speed of the engine falls because of loss of power developed by that
cylinder and as the load remains same. The engine speed can be brought back to its original value by reducing
the load on the engine. This is required to maintain the friction power constant.
Let there are ‘n’ cylinders in an engine
When all cylinders working- 𝐵𝑃 = 𝐼𝑃 − 𝐹𝑃 −1
When cylinder 1st is cut-off- 𝐵𝑃 = 𝐼𝑃 − 𝐹𝑃 −2
When cylinder 2nd is cut-off- 𝐵𝑃 = 𝐼𝑃 − 𝐹𝑃 −3
22 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere
Applied Thermodynamics BME401
Qs
Qs = Q
b. Qw = mw Cpw [Two - Twi] x100 w
mf x CV Qs
c. Qg = mg Cpg [Tg – Ta] Q
x100 g
Qs
Qst
d. Qst = mst [hg + Cpg (Tg – Ta)] x100
Qs
Qu
e. Qu = Qs – [QBP + Qw + Qg + Qst] x100
Qs
Qs Total
Where:
Qs = Heat supplied to the engine, KJ/s
QBP = Heat equivalent of brake power, KJ/s
Qw = Heat carried out by cooling water, KJ/s
Qg = Heat carried out by exhaust gases, KJ/s
Qst = Heat carried out by steam, KJ/s
Qu = Heat unaccounted, KJ/s
mf = Mass flow rate of fuel, Kg/s
ma = Mass flow rate of air, Kg/s
mg = Mass flow rate of exhaust gases, Kg/s
mw = Mass flow rate of cooling water, Kg/s
Cpw = Specific heat of water, KJ/Kg K
Cpg = Specific heat of exhaust gases, KJ/Kg K
Cpst = Specific heat of steam, KJ/Kg K
CV = Calorific value of fuel, KJ/Kg
Ta = Atmospheric temperature, K
Twi = Water inlet temperature, K
Two = Water outlet temperature, K
Tg = Exhaust gas temperature, K
*****END*****
23 Mr. Ramesh B R, Asst. Professor, Dept. of Studies in Mechanical Engineering, UBDT CE, Davangere