2REF
2REF
Available at [Link]
Meng Ni*
Department of Building and Real Estate, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong, China
Article history: A 2D computational fluid dynamics (CFD) model was developed to study the performance
Received 20 May 2009 of a planar solid oxide electrolyzer cell (SOEC) for hydrogen production. The governing
Received in revised form equations for mass continuity, momentum conservation, energy conservation and species
16 July 2009 conservation were discretized with the finite volume method (FVM). The coupling of
Accepted 23 July 2009 velocity and pressure was treated with the SIMPLEC (Semi-Implicit Method for Pressure
Available online 8 August 2009 Linked Equations – Consistent) algorithm. Simulations were performed to investigate the
effects of operating/structural parameters on heat/mass transfer and the electric charac-
Keywords: teristics of a planar SOEC. It is found that the gas velocity at the cathode increases
Heat and mass transfer significantly along the main flow channel, as the increase in H2 molar fraction decreases
Solid oxide fuel cell (SOFC) the density and viscosity of the gas mixture at the cathode. It is also found that increasing
High temperature steam the inlet gas velocity can enhance the SOEC performance. Another important finding is
electrolysis that the electrode porosity has small effect on SOEC performance. The results of this paper
Electrochemistry provide better understanding on the coupled heat/mass transfer and electrochemical
Porous media reaction phenomena in an SOEC. The model developed can serve as a useful tool for SOEC
Transport phenomena design optimization.
ª 2009 Professor T. Nejat Veziroglu. Published by Elsevier Ltd. All rights reserved.
* Tel.: þ86 852 2766 4152; fax: þ86 852 2764 5131.
E-mail addresses: memni@[Link], bsmengni@[Link]
0360-3199/$ – see front matter ª 2009 Professor T. Nejat Veziroglu. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/[Link].2009.07.080
7796 international journal of hydrogen energy 34 (2009) 7795–7806
Among all the electrolyzer types, high temperature solid oxide modeling, despite of complicated design for the gas supply
electrolyzer cells (SOEC) are more advantageous than lower sub-system. The effect of flow mode on SOEC system perfor-
temperature proton exchange membrane (PEM) electrolyzers mance will be investigated in future studies. Different from
and alkaline electrolyzers because SOEC can produce the Hawkes work, the model is developed and solved with an
hydrogen at a high electrochemical reaction rate with a low in-house code, which allows easy modification and contrib-
electrical energy requirement [5–10]. In recent years, the US utes to the continuing development of high-level software. In
Department of Energy (DOE) has initiated several projects to addition, the focus of the present study is to investigate the
develop the SOEC hydrogen production technology. In addi- effects of operating/structural parameters on the distributions
tion, there are growing interests in integrating SOEC with of current density, gas composition, velocity, and temperature
nuclear energy and geothermal energy technologies to in a planar SOEC.
improve the hydrogen production efficiency [11,12].
Most research works done on SOEC hydrogen production
were experimental in nature, with an emphasis on the
development of new materials to cope with the high operating 2. Model development
temperature and strong reducing/oxidizing environments
required for stable and efficient operation [13–32]. Compa- 2.1. Geometry and operation
rably, only a few mathematical modeling studies on SOEC
hydrogen production are available in literature. Ni et al. The 2D view of a planar SOEC and the computation domain
[33–35] developed 1D electrochemical models for SOEC based are shown in Fig. 1, which includes two flow streams and solid
on oxygen ion conducting electrolyte and proton conducting area that locates the SOEC (electrodes and electrolyte) and the
electrolyte, respectively. A 1D dynamic model of a cathode- interconnects. U and V are the velocity components in the x
supported SOEC was developed by Udagawa et al. [36,37]. The and y directions, respectively. During operation, an electric
1D models are capable of predicting the current density– potential sufficient for electrolysis is applied to the SOEC.
voltage characteristics of an SOEC and are useful tools to Steam/hydrogen gas mixture and air are supplied to the
understand the working mechanisms and to identify the key cathode and anode flow channels, respectively. At the cathode
overpotential losses of an SOEC. In order to better understand side, steam molecules are transported through the porous
the heat/mass transfer and electrochemical characteristics of cathode layer to the triple phase boundary (TPB) at the
an SOEC, computational fluid dynamics (CFD) model is cathode–electrolyte interface, where they receive electrons
needed. Hawkes et al. [7] at Idaho National Laboratory have and decompose to hydrogen gas and oxygen ions. The
done some preliminary CFD study of SOEC using the produced hydrogen molecules are transported out of the
commercial software – FLUENT. The effects of operating porous cathode to the cathode fluid channel and oxygen ions
voltage on the distribution of gas composition, current are subsequently transported through the dense electrolyte to
density, and temperature in a SOEC stack were simulated and the anode side. At the anode-electrolyte, oxygen ions lose
discussed. However, the effects of other operating parameter electrons and become oxygen molecules. The generated
(gas velocity) and electrode microstructure (porosity, pore size oxygen molecules are transported out of the porous anode
et al.) on SOEC performance remain to be investigated. In this layer to the anode flow channel while the electrons produced
paper, a 2D CFD model is developed for a co-flow planar SOEC. are transported to the cathode side via the external circuit to
The co-flow mode is adopted because it is widely used in SOFC complete the cycle. The net reaction of SOEC can be written as
international journal of hydrogen energy 34 (2009) 7795–7806 7797
x=0 x = xL
y = yM
Interconnect 0.5 mm
H2O; H2 H2; H2O
H2; H2O 1.0 mm
H2O H2
y, V Interconnect 0.5 mm
y=0
x, U
H2 O/H2 þ 0:5O2 (1) considered. The ohmic overpotential of the SOEC electrolyte
can be easily calculated according to Ohm’s law [39]. In the
2.2. Electrochemistry present study, the concentration overpotentials are implicitly
included in the reversible potential (E ), since the partial pres-
In an SOEC, a current collector is placed along the main flow sures of gaseous species in Eq. (3) were evaluated at the elec-
stream (not shown in the above figure). Due to the high elec- trode–electrolyte interface. In order to obtain these interfacial
trical conductivity of the current collector, the potential of the partial pressures at different locations along the main flow
SOEC along the main flow stream remains constant but the stream, the characteristics of heat/mass transfer in the porous
local current density varies [8,14]. In this study, the current electrodes and the gas flow channels must be obtained. Details
density–potential relationship will be studied with the elec- of the heat/mass transfer are presented in the next section.
trochemical model and CFD model presented in the subse-
quent section. 2.3. Heat and mass transfer in an SOEC
During operation, the electrochemical potential (V) of an
SOEC can be expressed as [33–35,38]: The heat and mass transfer phenomena in an SOEC are gov-
V ¼ E þ hact;c þ hact;a þ hohmic (2) erned by the conservation laws of momentum, energy, and
species. Steady-state laminar flow assumption is used for this
0:5 ! 2D CFD model. This assumption is valid for an SOEC because
RT PIH2 PIO2 of small Reynolds number in an SOEC. In addition, radiation
E ¼ E0 þ ln (3)
2F PIH2 O heat transfer is not included due to its small effect on heat
transfer processes in SOECs.
where E is the equilibrium potential; hohmic is the ohmic Continuity equation can be written as:
overpotential; hact,a and hact,c are the activation overpotentials
at the anode and cathode, respectively; PI is the partial pres- vðrUÞ vðrVÞ
þ ¼ Sm (4)
sure at the electrode–electrolyte interface, and subscripts H2O, vx vy
H2 and O2 represent the reactant (steam) and hydrogen and
where r is the density of the gas mixture.
oxygen products, respectively; R is the universal gas constant
The volumetric source term Sm in the above equation
(8.3145 J/(mol K)); F is the Faraday constant (96,485 C/mol); and
accounts for the mass balance due to the electrochemical
T is the local operating temperature.
reactions at the active surface (electrode–electrolyte interface)
The equilibrium potential at standard pressure (E0) can be
[40,41]. Therefore, this source term is zero in most of the
calculated as Gibbs free energy change for Eq. (1) over 2F [33].
computation zone and non-zero only in the control volumes
The activation overpotentials are related to the electrode
(in the porous electrode) neighboring the electrode–electrolyte
kinetics at the reaction sites. They represent the overpotential
interface.
incurred due to the activation necessary for charge transfer.
Momentum equations are written as:
The electrode activation overpotential–current density rela-
tionship can be expressed by the well-known Butler–Volmer
vðrUUÞ vðrVUÞ vP v vU v vU
equation. The ohmic overpotential represents the electric þ ¼ þ m þ m þ Sx (5)
vx vy vx vx vx vy vy
voltage loss due to the resistance to the transport of electrons or
ions. As the electrodes and interconnects have electrical
conductivity much higher than the electrolyte, therefore the vðrUVÞ vðrVVÞ vP v vV v vV
þ ¼ þ m þ m þ Sy (6)
ohmic losses at the electrodes and interconnects were not vx vy vy vx vx vy vy
7798 international journal of hydrogen energy 34 (2009) 7795–7806
The inclusion of the source terms Sx and Sy allows the For Knudsen diffusion, as gas molecules frequently collide
momentum equations to be valid for both the porous elec- with the walls of the pores, the transport of molecules can be
trodes and gas flow channels. For example, the source term Sx modeled using the kinetic theory,
can be written as [42]: sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
4 8RT
mU DH2 O;k ¼ rp (11)
Sx ¼ (7) 3 pMH2 O
Bg
where rp is the mean pore radius and MH2 O is the molecular
where Bg is the permeability of the porous electrodes and m is
weight of steam. The molecular binary diffusion coefficient
the viscosity of the gas mixture in the electrodes.
DH2 OH2 can be obtained by the Chapman–Enskog theory of
In the gas flow channel, the source terms Sx and Sy are zero
ideal gas [50],
by setting the permeability (Bg) to be infinite. As there are no
reliable permeability data for SOEC, the data for SOFC is 1=2
1 1 T3=2
adopted for SOEC study. Since the permeability value of about DH2 OH2 ¼ 0:00133 þ 2
(12)
MH2 MH2 O PsH2 O;H2 UD
2.0 1010 m2 is widely used in SOFC modeling studies [43–47],
it is used in the present study. where sH2 O;H2 is the mean characteristic length of species H2O
Based on thermal equilibrium assumption for the porous and H2; and UD is a dimensionless diffusion collision integral.
electrodes, only one energy equation is solved for the gas The values of UD and sH2 O;H2 can be obtained from reference [50].
species and the solid structure: Eqs. (10)–(12) describe how to calculate the effective diffu-
sion coefficient for species diffusion in porous media. For
v rcp UT v rcp VT v vT v vT diffusion in gas channels, the Knudsen diffusion coefficient
þ ¼ k þ k þ ST (8)
vx vy vx vx vy vy should be removed from Eq. (10) since the Knudsen diffusion
where cp and k are the heat capacity and thermal conductivity, effect is negligible. For the effective diffusion coefficient of O2
respectively. at the anode, its calculation procedure is similar to the H2O at
Equation (8) balances the convected thermal energy, the the cathode (Eqs. (10)–(12)) and is not presented here.
heat conduction through the gas species and the solid struc-
ture and a source term ST. The heat source term mainly results 2.4. Boundary conditions
from the entropy change of the electrochemical reaction [48].
In addition, Joule heating due to overpotentials can also At x ¼ 0, a constant flow velocity U ¼ Uin is specified at the
contribute to the heat generation in an SOEC [49]. inlets of the gas flow channels, while U ¼ 0 is specified at the
The species equation can be written as: inlet for the solid part. Similarly, constant gas compositions
are specified at the inlets of the gas flow channels and
vðrUYi Þ vðrVYi Þ v vYi v vYi constant temperature is specified at the inlet for both the gas
þ ¼ rDi;m þ rDi;m þ Ssp (9)
vx vy vx vx vy vy flow channels and the solid part. At the bottom and the top of
where Yi is the mass fraction of species i and Ssp is the source the computation zone ( y ¼ 0 and y ¼ yM), the interconnect (see
term accounting for the generation or consumption of species Fig. 1), thermally adiabatic conditions are assumed:
i due to electrochemical reaction, which can be determined by ðvT=vyÞ ¼ 0. At the outlet of the computation domain (x ¼ xL),
a similar way with Sm. Di,m is the effective diffusion coefficient the gas flow channels have ðvU=vxÞ ¼ 0, ðvT=vxÞ ¼ 0 and
of species i in the gas mixture. ðvYi =vxÞ ¼ 0, while for the solid part, U ¼ 0, V ¼ 0, ðvT=vxÞ ¼ 0
The diffusion in the porous SOEC electrodes is mainly and ðvYi =vxÞ ¼ 0 are employed.
based on two mechanisms, namely, molecular diffusion and
Knudsen diffusion [33–35]. Molecular diffusion is the domi- 2.5. Numerical methodology
nant mechanism if the pore size is much larger than the mean
free path of the molecular species. In this case, the molecule– The governing equations presented above are discretized into
molecule interaction governs the diffusion process. On the algebraic equations by using the Finite Volume Method (FVM)
other hand, if the pore size is much smaller than the mean [51], which is widely used in computational fluid dynamics
free path of the species, the molecule-pore wall interaction (CFD).
dominates over the molecule–molecule interaction. Thus, In the 2D Cartesian coordinate system, the momentum
Knudsen diffusion becomes an important mechanism. In equations are solved for the velocity components on a stag-
most porous structures, both mechanisms are significant. gered grid arrangement. The convection term and diffusion
At the cathode side, the effective diffusion coefficient of term are treated with upwind and central difference schemes,
steam can be expressed by combining these two diffusion respectively. The pressure–velocity coupling is treated by the
mechanisms using the Bosanquet formula [50], SIMPLEC algorithm (Semi-Implicit Method for Pressure Linked
Equations – Consistent) with the incompressible form of
1 x 1 1
¼ þ (10) pressure-correction equation. The discretized equations are
Deff
H2 O
3 DH2 H2 O DH2 O;k
solved with the ADI (Alternating Direction Implicit) scheme
where x/3 is the ratio of cathode tortuosity to porosity; based on TDMA (Tridiagonal matrix method) algorithm. After
x=ð3DH2 H2 O Þ is the reciprocal of the effective molecular diffu- the velocity field is obtained, the discretized energy equation
sion coefficient for H2–H2O binary system; and x=ð3DH2 O;k Þ is the and species equations are solved respectively. The properties
reciprocal of the effective Knudsen diffusion coefficient for of the gas mixtures are updated according to the computed
steam. gas composition, such as viscosity, thermal conductivity and
international journal of hydrogen energy 34 (2009) 7795–7806 7799
Fig. 2(a) and (b) show the distribution of local current density
2
lower effective diffusion coefficients (Eq. (10)–(12)). At a higher seen from Table 2. At the same x, the temperature gradient of
SOEC operating potential (1.4 V), the molar fractions of both H2 the gas mixture is higher than the solid part, as the solid part
and O2 are found higher along the main flow stream than at with high thermal conductivity can conduct heat at a fast rate.
a potential of 1.2 V (Fig. 3(b)). As shown in Fig. 2, higher Axial velocity contours in an SOEC are presented in Fig. 5.
operating potential leads to higher current density and higher The interesting finding is that the axial velocity contours for the
rate of electrochemical reaction, which in turn higher gener- anode are quite different from the cathode. At the anode side,
ation rates of H2 and O2. the air speed accelerates near the inlet due to the development
Fig. 4 shows the distribution of temperature in the SOEC. At of boundary layer and then the velocity profile remains almost
an operating potential of 1.2 V, the temperature of the gas unchanged at the downstream, which is similar to common
mixtures and the solid part decreases slightly with increasing channel flows without electrochemical reactions. Due to small
x (Fig. 4(a)). For comparison, the SOEC temperature increases variation in the gas composition at the anode side (Fig. 3), the
along the main flow stream at an operating potential of 1.4 V transport properties of the gas mixture do not vary significantly
(Fig. 4(b)). As mentioned in model development, the heat along the main flow stream, thus the electrochemical reaction
source term of the energy equation is composed of two parts: does not significantly influence the velocity field. At an oper-
(1) heat sink due to the endothermic nature of the electro- ating potential of 1.2 V, the core gas velocity at the outlet of the
chemical reaction [48] and (2) heat generation due to irre- anode is about 40% higher than at the inlet (Fig. 5(a)). For
versible overpotential losses. Therefore, in an SOEC, the net comparison, the core velocity of H2/H2O mixture at the cathode
heat generation can be negative, zero, or positive, depending side increases considerably along the gas flow channel. It
on the current density (or operating potential) [7]. The net heat
flux is negative at a low operating potential, zero at the
thermal neutral voltage (TNV), and positive at an operating a 0.004
potential higher than the TNV. As the TNV of SOEC is only
a weak function of operating temperature and its value is 1172.87
between 1.2 and 1.3 V (i.e. 1.287 V at 1073 K) [7], the net heat 1172.73
flux is slightly negative at an operating potential of 1.2 V while 0.003 1172.58
1172.44 1172.15
it is positive at a potential of 1.4 V. As a result, the SOEC
1172.29
temperature decreases at 1.2 V but increases at 1.4 V, as can be 1172.0
y (m)
0.002
a 0.004
H2 molar fraction
0.003 0.126 0.152 0.001
0.178
0.204
0.23 0.256 0.282
y (m)
0.002
0.000
0.252
0.000 0.005 0.010 0.015 0.020
0.216 0.222 0.228 0.234 0.24 0.246
0.001
Location along the main flow stream, x (m)
O2 molar fraction
0.000 b 0.004
0.000 0.005 0.010 0.015 0.020
Location along the main flow stream, x (m) 1174.06
1175.13
1176.21
b 0.004 0.003
1177.29
1178.37 1179.44
H2 molar fraction 1180.52
0.003 0.139 0.178
y (m)
0.217 0.002
0.256
0.295 0.334 0.373
y (m)
0.002
0.273 0.001
0.219 0.228 0.237 0.246 0.255 0.264
0.001
O2 molar fraction
0.000 0.000
0.000 0.005 0.010 0.015 0.020 0.000 0.005 0.010 0.015 0.020
Location along the main flow stream, x (m) Location along the main flow stream, x (m)
Fig. 3 – Molar fractions of H2 and O2 in a planar SOEC at Fig. 4 – Temperature (K) distribution in a planar SOEC at
different operating potentials – (a) 1.2 V and (b) 1.4 V. different operating potentials – (a) 1.2 V and (b) 1.4 V.
international journal of hydrogen energy 34 (2009) 7795–7806 7801
12000
Table 2 – Comparison of the SOEC outlet temperature at
different operating potentials.
10000
2
at the outlet (K)
8000
1.2 1171.5
TNV 1173
1.4 1181.5 6000
a 0.004
0.0
0.003 H2 molar fraction
1.26 1.47 1.68
1.0 0.003 0.15
0.2
0.25 0.4 0.47
y (m)
0.21
0.002 0.3 0.35
y (m)
1.0 1.26
0.001 1.47
0.225 0.24 0.255 0.285
0.001 0.27 0.3 0.315
0.0
O2 molar fraction
0.000
0.000 0.005 0.010 0.015 0.020 0.000
0.000 0.005 0.010 0.015 0.020
Location along the main flow stream, x (m) Location along the main flow stream, x (m)
b 0.004
b 0.004
0.0
H2 molar fraction
0.003
1.204 1.447
1.0 1.69 0.003
0.113 0.126 0.139 0.152 0.165
y (m)
0.233
0.002
y (m)
0.178
0.002
0.0 0.191
0.0
O2 molar fraction
0.000 0.000
0.000 0.005 0.010 0.015 0.020 0.000 0.005 0.010 0.015 0.020
Location along the main flow stream, x (m) Location along the main flow stream, x (m)
Fig. 5 – Velocity (m/s) contours in an SOEC at different Fig. 7 – Molar fractions of H2 and O2 in a planar SOEC at
operating potentials – (a) 1.2 V and (b) 1.4 V. different inlet velocities – (a) 0.5 m/s and (b) 5.0 m/s.
7802 international journal of hydrogen energy 34 (2009) 7795–7806
a 0.004 a 0.004
1173.7
1174.5
0.0
0.003 1175.3
1176 0.003
0.6 0.9
1177.5 0.75 1.05
1176.8 1178.3
y (m)
y (m)
0.002 0.15
0.002
0.0
0.45
0.001 0.6
0.001
0.0
0.000
0.000 0.005 0.010 0.015 0.020 0.000
0.000 0.005 0.010 0.015 0.020
Location along the main flow stream, x (m)
Location along the main flow stream, x (m)
b 0.004
b 0.004
1173.8
0.002
y (m)
0.9
0.002
0.0
0.001
6.3
0.001 7.2
0.000 0.0
0.000 0.005 0.010 0.015 0.020
0.000
Location along the main flow stream, x (m) 0.000 0.005 0.010 0.015 0.020
Location along the main flow stream, x (m)
Fig. 8 – Temperature (K) distribution in a planar SOEC at
different inlet velocities – (a) 0.5 m/s and (b) 5.0 m/s. Fig. 9 – Velocity (m/s) contours in a planar SOEC at different
inlet velocities – (a) 0.5 m/s and (b) 5.0 m/s.
a 0.45 a 0.004
0.30
y (m)
0.002
0.25
0.22 0.23 0.24 0.25 0.26 0.27
0.20 0.001
electrode-electrolyte interface
0.27
y (m)
Electrode porosity 0.002
0.3
0.26
0.6
0.22 0.23 0.24 0.25 0.26 0.27
0.25 0.001
0.24
O2 molar fraction
0.23 0.000
0.000 0.005 0.010 0.015 0.020
0.22 Location along the main flow stream, x (m)
a 0.004
a 0.004
1173.9
1174.8
0.003 1175.7 0.003
1176.6 1.38
1178.4 1.61 1.84
1177.5 1179.3
1180.2
y (m)
y (m)
0.23
0.002 0.002
0.0
1.15
1.38
0.001 0.001
0.0
0.000 0.000
0.000 0.005 0.010 0.015 0.020 0.000 0.005 0.010 0.015 0.020
Location along the main flow stream, x (m) Location along the main flow stream, x (m)
b 0.004 b 0.004
0.23
0.002
y (m)
0.002
0.0
1.15
1.38
0.001
0.001
0.0
0.000
0.000 0.000 0.005 0.010 0.015 0.020
0.000 0.005 0.010 0.015 0.020
Location along the main flow stream, x (m)
Location along the main flow stream, x (m)
Fig. 14 – Velocity (m/s) contours in a planar SOEC at
Fig. 13 – Temperature (K) distribution in a planar SOEC at
different electrode porosities – (a) 0.3 and (b) 0.6.
different electrode porosities – (a) 0.3 and (b) 0.6.
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