Week 2 Lecture Notes
Week 2 Lecture Notes
Instructor
Dr. Niraj Mohan Chawake
417, Faculty Building
Department of Materials Science and Engineering
Indian Institute of Technology Kanpur
Kanpur-208016, Uttar Pradesh, INDIA.
Email: nchawake@[Link]
Phone: +91 512 259 2181 (O)
Content
• Elasticity
• Stress at a point and Poisson’s Ratio
• Normal Stress and Shear Stress
• Independence of Stress Components
• Plane stress transformation Equations in 2D
• Mohr’s Circle of Stress
• Principal Stresses and Principal Planes
References
2
Important Information
• Most of the diagrams and schematic images are sourced from various
references in the literature and online. The sources are cited, or the relevant
information is provided at the bottom of the slide where the content is used.
• These external figures and images are intended solely for educational and
teaching purposes.
3
Stress – Strain Curve till Elastic Limit
Important Note:
• There is a change in lattice parameter(s), thus change in lattice volume
• However small, there is a change in volume during elastic deformation
• What about the volume change in the plastic deformation?
Credits: Prof. Dr. Dennis Kochmann, ETH Zurich
Augustin Cauchy
Image courtesy: Wikipedia
A more difficult concept is the idea of forces and stresses acting inside a material,
“within the interior where neither eye nor experiment can reach” as Euler put it.
Many great minds working for centuries at the concept of stress we use today,
Augustin Cauchy, who presented a paper on the subject to the Academy of Sciences in Paris, in 1822.
What is 𝜀𝑝 throughout σ vs ε
Plot, σ 𝑉𝑠 𝜀𝑝 ???
x
E z
y
𝜀𝑝 𝜀𝑒 𝜀𝑙𝑜𝑛𝑔𝑖𝑡𝑢𝑑𝑖𝑛𝑎𝑙 𝜀𝑡𝑟𝑎𝑛𝑠𝑣𝑒𝑟𝑠𝑒
𝜀𝑡 x z
Strain
Young’s modulus, E: σ = 𝐸𝜀
y
𝜀𝑡𝑟𝑎𝑛𝑠𝑣𝑒𝑟𝑠𝑒 is related to 𝜀𝑙𝑜𝑛𝑔𝑖𝑡𝑢𝑑𝑖𝑛𝑎𝑙 by an elastic constant
𝜀𝑡𝑟𝑎𝑛𝑠𝑣𝑒𝑟𝑠𝑒
𝜀𝑡𝑟𝑎𝑛𝑠𝑣𝑒𝑟𝑠𝑒
Poisson’s ratio, 𝜈 𝜈=− Lateral strain
𝜀𝑙𝑜𝑛𝑔𝑖𝑡𝑢𝑑𝑖𝑛𝑎𝑙
Isotropic
Negative sign???
ν ~ 0 – 0.5 for most materials Poisson pronounced as Posson and not Poyson
6
State of stress at a point
F 𝐹
Free body diagram, FBD State of stress at a point 𝜎𝑖 =
F F ∆𝐹 𝐴𝑖
𝜎=
∆𝐴 𝐹
F 𝐴2 𝜎2 =
∆𝐹 𝐴2
𝜎 = lim
∆𝐴→0 ∆𝐴
𝐹
F 𝐴0 𝜎0 =
𝐴0
F F
Change in shape or cross section
Change in state of stress
General case
F1 FBD Force/traction implies body is in
F1
Static Equilibrium
F5
𝐹 = 0 No acceleration
O O
F2 F2 𝑀 = 0 No rotation
F4 ∆𝐹
FTraction 𝜎=
F3 ∆𝐴
7
State of stress at a point
Stress changes with orientation of the cutting plane
FBD
F1
z
y
O x
FTraction2
F2
Stress changes with orientation or
FTraction1 change in reference coordinate axis
Stress defined on perpendicular to the cut surface and parallel to the cut surface
8
State of stress at a point: Normal and shear stress
∆𝐹𝑐𝑜𝑠𝜃
𝜎⊥ = lim
ΔA ∆𝐴→0 ∆𝐴
ΔFcosθ
θ ∆𝐹𝑠𝑖𝑛𝜃𝑐𝑜𝑠𝜑
ΔF 𝜎∥𝑦 = lim
O ∆𝐴→0 ∆𝐴
ΔFsinθsinΦ
∆𝐹𝑠𝑖𝑛𝜃𝑠𝑖𝑛𝜑
Φ 𝜎∥𝑥 = lim
∆𝐴→0 ∆𝐴
ΔFsinθcosΦ
⇀
ΔFsinθ
9
State of stress at a point: Normal and shear stresses
Complete specification of state stress at a point
Specifying Normal and shear stresses or Stress components on three orthogonal planes
z How many stress components are required in
order to completely specify stress at point O?
3 components in One plane
Y plane X plane
Total = 9 components in cartesian coordinate
⇀
y z 𝜎𝑧𝑧
Z plane
y 𝜏𝑧𝑥
x
x ⇀𝜏𝑧𝑦 𝜏𝑦𝑧
𝜏𝑦𝑥
𝜎𝑦𝑦 ↿ 𝜏𝑥𝑧 ↿ 𝜎𝑦𝑦
𝜎𝑦𝑦
σ denotes normal stress
𝜏𝑦𝑧 ↿⇁𝜏 𝜏𝑦𝑥
𝑥𝑦
Along this direction
𝜎𝑥𝑥
Plane on which it acts
𝜏𝑦𝑥 τ denotes shear stress Infinitesimal Elemental cube: area of faces are small
enough so that change in stress over the face is negligible
10
State of stress at a point: Normal and shear stresses
z
𝜎𝑧𝑧 ‘-’ve Sign convention
y
x Normal stress:
Tension ‘+’
𝜏𝑦𝑥 ’-’ Compression ‘-’
↿
Shear stress:
𝜏𝑦𝑧 ’-’ Along Positive direction on Positive plane: + ve
Along negative direction on Positive plane: - ve
X3
X2
9 Components of a stress X1
𝜎𝑥𝑥 𝜏𝑥𝑦 𝜏𝑥𝑧 𝜎𝑥𝑥 𝜎𝑥𝑦 𝜎𝑥𝑧 𝜎11 𝜎12 𝜎13
𝜏𝑦𝑥 𝜎𝑦𝑦 𝜏𝑦𝑧 𝜎𝑦𝑥 𝜎𝑦𝑦 𝜎𝑦𝑧 𝜎21 𝜎22 𝜎23
𝜏𝑧𝑥 𝜏𝑧𝑦 𝜎𝑧𝑧 𝜎𝑧𝑥 𝜎𝑧𝑦 𝜎𝑧𝑧 𝜎31 𝜎32 𝜎33
11
Stress Tensor: Rank, Dimension & Components
Scalar: Magnitude (Mass, distance, Temperature etc.) 10 kg, 5 cm, 100 °C Order: 0
Vector: Magnitude and Direction (Velocity, Force etc.) 𝑣𝑖 = 𝑣𝑥 𝑖Ƹ + 𝑣𝑦 𝑗Ƹ + 𝑣𝑧 𝑘 Order: 1
Tensor: Magnitude, Direction and the Plane of application (Stress, electromagnetic tensor)
Stress Tensor Cube is 3D
𝝈𝒙𝒙 𝝉𝒙𝒚 𝝉𝒙𝒛 Plane X 𝝈𝒙𝒙 𝝉𝒙𝒚 𝝉𝒙𝒛
𝝉𝒚𝒙 𝝈𝒚𝒚 𝝉𝒚𝒛 Plane Y 𝝉𝒚𝒙 𝝈𝒚𝒚 𝝉𝒚𝒛
𝝉𝒛𝒙 𝝉𝒛𝒚 𝝈𝒛𝒛 Plane Z 𝝉𝒛𝒙 𝝉𝒛𝒚 𝝈𝒛𝒛
12
Independence of stress components?
z 𝜎𝑧𝑧 Δy
Moving in the XY plane,
y ⇁ 𝜎𝑥𝑥 the stress components vary in magnitude.
y 𝜏𝑥𝑦
x
𝜏𝑧𝑥
⇀ 𝜏𝑧𝑦
′
𝜏𝑦𝑧
x 𝜏𝑦𝑥
↿ ′
𝜎𝑦𝑦
−𝑋 𝑝𝑙𝑎𝑛𝑒 → +𝑋 𝑝𝑙𝑎𝑛𝑒
′
𝜎𝑥𝑥 → 𝜎𝑥𝑥
𝜎𝑦𝑦
𝜏𝑦𝑥 𝜏 ′
𝑥𝑧
𝜏𝑥𝑦
↿⇁ 𝜎𝑥𝑥
↿ ′
𝜎𝑦𝑦
Δx
𝜎𝑦𝑦 ↿ “Directional Derivative”
↿⇁ 𝜏
↿ ′
𝜏𝑦𝑥
𝜏𝑦𝑧
𝜏 ′
𝑥𝑦
𝑥𝑧 ′
𝜏𝑦𝑥
⇁𝜏 ′
𝑥𝑦
𝜕𝜎𝑥𝑥
𝜕𝑥
𝜕𝜏𝑥𝑦
𝜕𝑥
𝜕𝜎𝑦𝑦
𝜕𝑦
𝜕𝜏𝑦𝑥
𝜕𝑦
′ ′
𝜎𝑥𝑥 𝜎𝑥𝑥
Δz
′
𝜕𝜎𝑥𝑥
Δx Δy 𝜎𝑥𝑥 = 𝜎𝑥𝑥 + Δx
𝜕𝑥
Δy y
𝜏𝑥𝑦 ⇁ 𝜎𝑥𝑥 𝜕𝜏𝑥𝑦
′
𝜏𝑥𝑦 = 𝜏𝑥𝑦 + Δx
x 𝜏𝑦𝑥 ′
𝜕𝜎𝑦𝑦 𝜕𝑥
↿𝜎𝑦𝑦 = 𝜎𝑦𝑦 + Δy
𝜕𝑦
Δx
𝜎𝑦𝑦 ↿ ′
𝜏𝑦𝑥 = 𝜏𝑦𝑥 +
𝜕𝜏𝑦𝑥
Δy
′
𝜎𝑦𝑦 = 𝜎𝑦𝑦 +
𝜕𝜎𝑦𝑦
𝜕𝑦
Δy
𝜕𝑦
⇁ ′
𝜏𝑥𝑦 = 𝜏𝑥𝑦 +
𝜕𝜏𝑥𝑦
𝜕𝑥
Δx
′ =𝜏
𝜏𝑦𝑥 𝑦𝑥 +
𝜕𝜏𝑦𝑥
𝜕𝑦
Δy
′
𝜕𝜎𝑥𝑥
𝜎𝑥𝑥 = 𝜎𝑥𝑥 + Δx
𝜕𝑥
13
Independence of stress components?
Δy Static equilibrium 𝐹 = 0 and 𝑀 = 0
y
𝜏𝑥𝑦 ⇁ 𝜎𝑥𝑥
Moment along Z direction 𝑀𝑧 = 0 Moment = Force × perpendicular distance
x 𝜏𝑦𝑥 ∆𝑥 𝜕𝜎𝑦𝑦
2
′
𝜎𝑦𝑦
↿ = 𝜎𝑦𝑦 + Δy Counter-Clockwise Clockwise
𝜕𝑦
Δx
𝜎𝑦𝑦 ↿ ∆𝑦
2
O ∆𝑥
∆𝑦
2
′
𝜏𝑦𝑥 = 𝜏𝑦𝑥 +
𝜕𝜏𝑦𝑥
Δy
𝜏𝑥𝑦 ∆𝑦∆𝑧
∆𝑥
2
′ ∆𝑦∆𝑧 ∆𝑥
+ 𝜏𝑥𝑦
2
= 𝜏𝑦𝑥 ∆𝑥∆𝑧
∆𝑦 ′
+ 𝜏𝑦𝑥 ∆𝑥∆𝑧
∆𝑦
2
2 𝜕𝑦 2
⇁ ′
𝜏𝑥𝑦 = 𝜏𝑥𝑦 +
𝜕𝜏𝑥𝑦
𝜕𝑥
Δx
′
𝜏𝑥𝑦 + 𝜏𝑥𝑦 ′
= 𝜏𝑦𝑥 + 𝜏𝑦𝑥
′
𝜕𝜎𝑥𝑥 𝜕𝜏𝑥𝑦 𝜕𝜏𝑦𝑥
𝜎𝑥𝑥 = 𝜎𝑥𝑥 + Δx 𝜏𝑥𝑦 + 𝜏𝑥𝑦 + Δx = 𝜏𝑦𝑥 + 𝜏𝑦𝑥 + Δy
𝜕𝑥 𝜕𝑥 𝜕𝑦
z
∵ ∆𝑥 → 0 𝑎𝑛𝑑 ∆𝑦 → 0 ⇒ 2𝜏𝑥𝑦 = 2𝜏𝑦𝑥
y
x ⇒ 𝜏𝑥𝑦 = 𝜏𝑦𝑥
𝜏𝑦𝑥
𝜎𝑦𝑦 𝐹𝑥′ 𝐹𝑥 ∙ 𝑐𝑜𝑠𝜃 + 𝐹𝑦 ∙ 𝑠𝑖𝑛𝜃
𝜎𝑥 ′ 𝑥 ′ = =
𝐴 𝐴
15
Plane stress condition: Normal stresses
(𝜎𝑥𝑥 ∙ 𝑙𝐴 + 𝜏𝑦𝑥 ∙ 𝑚𝐴) ∙ 𝑐𝑜𝑠𝜃 + (𝜎𝑦𝑦 ∙ 𝑚𝐴 + 𝜏𝑥𝑦 ∙ 𝑙𝐴) ∙ 𝑠𝑖𝑛𝜃
𝜎𝑥 ′ 𝑥 ′ =
𝐴
𝜎𝑥 ′ 𝑥 ′ = (𝜎𝑥𝑥 ∙ 𝑐𝑜𝑠 2 𝜃 + 𝜏𝑦𝑥 ∙ 𝑠𝑖𝑛𝜃 ∙ 𝑐𝑜𝑠𝜃) + (𝜎𝑦𝑦 ∙ 𝑠𝑖𝑛2 𝜃 + 𝜏𝑥𝑦 ∙ 𝑐𝑜𝑠𝜃 ∙ 𝑠𝑖𝑛𝜃)
16
Plane stress condition: Shear stress
y
𝜏𝑥 ′ 𝑦 ′ Area of PQ = A
Q Fy
Total force parallel to y’
𝜎𝑥𝑥
↼
𝜏𝑥𝑦 Fx
𝐹𝑦′ −𝐹𝑥 𝑠𝑖𝑛𝜃 + 𝐹𝑦 𝑐𝑜𝑠𝜃 𝐹𝑥 = 𝜎𝑥𝑥 ∙ 𝑙𝐴 + 𝜏𝑦𝑥 ∙ 𝑚𝐴 θ P
𝜏𝑥 ′ 𝑦 ′ = = O x
↿
𝐴 𝐴 𝐹𝑦 = 𝜎𝑦𝑦 ∙ 𝑚𝐴 + 𝜏𝑥𝑦 ∙ 𝑙𝐴
𝜏𝑦𝑥
𝜎𝑦𝑦
𝜎𝑦𝑦 − 𝜎𝑥𝑥
𝜏𝑥 ′ 𝑦 ′ = 𝑠𝑖𝑛2𝜃 + 𝜏𝑦𝑥 𝑐𝑜𝑠2θ
2
17
Mohr’s Circle of stress
𝜎𝑥𝑥 + 𝜎𝑦𝑦 𝜎𝑥𝑥 − 𝜎𝑦𝑦
𝜎𝑥 ′ 𝑥 ′ = + 𝑐𝑜𝑠2𝜃 + 𝜏𝑥𝑦 𝑠𝑖𝑛2𝜃 (1)
2 2
𝜎𝑥𝑥 + 𝜎𝑦𝑦 𝜎𝑥𝑥 − 𝜎𝑦𝑦
𝜎𝑦′ 𝑦′ = − 𝑐𝑜𝑠2𝜃 − 𝜏𝑥𝑦 𝑠𝑖𝑛2𝜃 (2)
2 2
𝜎𝑦𝑦 − 𝜎𝑥𝑥
𝜏𝑥 ′ 𝑦 ′ = 𝑠𝑖𝑛2𝜃 + 𝜏𝑦𝑥 𝑐𝑜𝑠2θ
2 (3)
Rearrange the equation (1), then square the equation (1) and (3), and then add them
2 2
𝜎𝑥𝑥 + 𝜎𝑦𝑦 2 𝜎𝑥𝑥 − 𝜎𝑦𝑦 2
𝜎𝑥 ′ 𝑥 ′ − + 𝜏𝑥 ′ 𝑦 ′ = + 𝜏𝑥𝑦
2 2
𝜎 h 𝜏 r2
2
𝜎−ℎ + 𝜏 2 = 𝑟2 Equation of a circle
18
Mohr’s Circle of stress
2 2
𝜎𝑥𝑥 + 𝜎𝑦𝑦 2 𝜎𝑥𝑥 − 𝜎𝑦𝑦 2
𝜎𝑥 ′ 𝑥 ′ − + 𝜏𝑥 ′ 𝑦 ′ = + 𝜏𝑥𝑦 2
2 2 𝜎−ℎ + 𝜏 2 = 𝑟2
𝜎 h 𝜏 r2
𝜎𝑥𝑥 − 𝜎𝑦𝑦 2
Shear Stress 𝑟= + 𝜏𝑥𝑦
2
2
τ
Utility of Mohr’s circle
𝑟
• Analytical method become
tedious or cumbersome
• Easy to construct
O σ
(0,0)
(h, 0)
Normal Stress
𝜎𝑥𝑥 + 𝜎𝑦𝑦
ℎ=
2
19
Mohr’s Circle: Conventions and Construction
Shear stress
• Length = Stress
- ve Ordinate CW: +ve
↼
↼
τ • Every point on a circle:
Stress corresponding
CCW to a particular plane
⇀ 𝐵(𝜎𝑦𝑦 , 𝜏𝑦𝑥 )
(𝜎𝛼 , 𝜏𝛼 )
CW 𝜏𝑥𝑦
+ ve 𝜎𝑦𝑦 2α
⇀ C 𝜎𝑥𝑥 Abscissa
-σ O
𝜏𝑥𝑦
σ
𝜎𝑦𝑦 -ve values +ve values
B
⇀ α
𝜏𝑦𝑥
𝜏𝑥𝑦
Compressive
2θ
Tensile
𝐴(𝜎𝑥𝑥 , 𝜏𝑥𝑦 )
𝜎𝑥𝑥
↼
↼
𝜎𝑥𝑥 (𝜎𝜃 , 𝜏𝜃 ) θ= 0
𝜏𝑥𝑦 θ
⇀ A
𝜏𝑦𝑥 -τ CCW: -ve
𝜎𝑦𝑦
20
Mohr’s Circle: Important results
τ D 𝜏𝑚𝑎𝑥
• Point A and B represent planes with
ZERO Shear Stress
• A & B are ‘PRINCIPAL PLANE’
𝑟
• Principal planes are Orthogonal
90 ° 90 °
B C A
σ • 𝜎1 > 𝜎2
(𝜎2 , 0) (𝜎1 , 0) • Plane A is Major Principal Plane
180 ° • Plane B is Minor Principal Plane
𝜎1
𝜎2 • Plane of Maximum Shear
𝜎1 − 𝜎2
E 𝜏𝑚𝑎𝑥 𝜏𝑚𝑎𝑥 = 𝑟 =
2
𝐷𝑖𝑎𝑚𝑒𝑡𝑒𝑟 = 𝜎1 − 𝜎2
• Plane of Maximum shear is
𝜎1 − 𝜎2
𝑟= always 45 ° from Principal Planes
2
➢ On Principal planes, shear stress is zero. However, it is not necessary that on
plane of maximum shear, normal stresses are zero.
21
Mohr’s circle: Analytical way
Prove that the angle between Principal planes and the plane of maximum shear is 45° ?
θ = 0°
A(-80, 25)
23
Mohr’s circle: Solved example
(𝜎𝜏𝑚𝑎𝑥 , 69.6) τ
(−15, 69.6) 𝜏𝑚𝑎𝑥 𝜎𝑥𝑥 + 𝜎𝑦𝑦
𝜎𝜏𝑚𝑎𝑥 = ℎ =
2
θ = 0°
A(-80, 25) 2θs = 69°
B(50, -25)
𝜏𝑚𝑎𝑥
24
Mohr’s circle: Plane stress: Special conditions
𝜎1
τ 𝜏𝑚𝑎𝑥 = ൗ2 𝜎1 𝜎1
,
2 2
𝜎1
Uniaxial Stress State
𝜎1 σ
When,
𝜎2
𝜎1 = 𝜎2 τ
State of
𝜎1 Point Hydrostatic pressure
𝜎1 = 𝜎2 = −𝑝 σ
27
Principal Stresses: Eigen values and Eigen vectors
𝐴 𝑣 = 𝜆𝑣
𝜎11 − 𝜆 𝜎12
=0
To solve this equation, let’s rewrite 𝜎12 𝜎22 − 𝜆
0 INVARIANT INVARIANT
𝐴𝑣− 𝜆𝐼𝑣=0 0=
0 Quadratic equation, solution
𝐴 − 𝜆𝐼 𝑣=0 2
𝜎11 + 𝜎22 𝜎11 − 𝜎22 2
𝜆= ± + 𝜎12
This equation is satisfied, 2 2
when 𝑣 = 0 or 𝐴 − 𝜆𝐼 = 0
∵𝑣≠0 h r
Centre Mohr’s circle Radius
Thus, 𝐴 − 𝜆𝐼 = 0
𝜎11 − 𝜆 𝜎12 𝜆 0
=0 ∵ 𝜆𝐼 = Substitute, the values of 𝜆 to find Eigen vector
0 𝜆
𝜎12 𝜎22 − 𝜆 and 𝜎12 = 𝜎21
𝐴 − 𝜆𝐼 𝑣=0
28
Principal Stresses: Eigen values and Eigen vectors: Solved example
150+75 150−75 2
𝜆= ± + 432
2 2
𝜆 = 112.5 ± 57.055
𝐴 − 𝜆𝐼 𝑣=0
𝑆𝑢𝑏𝑠𝑡𝑖𝑡𝑢𝑡𝑒, 𝜆 = 𝜆1
𝜎11 𝜎12 150 43 150 − 169.55 43 𝑣1
𝐴= 𝜎 =
21 𝜎22 43 75 43 75 − 169.55 𝑣2 = 0
𝐴 − 𝜆𝐼 = 0
−19.55𝑣1 + 43𝑣2 = 0 (1)
150 − 𝜆 43
=0 43𝑣1 − 94.55𝑣2 = 0 (2)
43 75 − 𝜆
𝑈𝑠𝑖𝑛𝑔 𝑒𝑞𝑛 1, 𝑤ℎ𝑒𝑛, 𝑣1 = 5 ⇒ 𝑣2 = 2.27
𝜎11 + 𝜎22 𝜎11 − 𝜎22 2
𝜆= ± + 𝜎12 2
2 2 You will get the same answer using eqn (2)
𝑣1 = 1 𝑣1 = 5 𝑋1
𝑣2 = −2.19
𝑋2′
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Some interesting examples: Welding
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Delhi Iron Pillar: The rustless wonder
Height: 7.21 m
Diameter: 0.406 m