TS19820CS
Taiwan Semiconductor
Single-Stage Power Factor Correction Dimmable LED Driver
with 3.3V Voltage Regulator Output
DESCRIPTION FEATURES
The TS19820 is a single-stage active power factor ● Supports PWM & Linear dimming
correction (PFC) switch-mode power supply IC ● Embedded 3.3V LDO output for MCU
supporting high PF over a wide AC input voltage ● Low cost BOM
range. Output current modulation dimming is ● High Power Factor >0.9
controlled from a dedicated pin capable of either PWM ● Pulse Frequency Modulation (PFM) Control
or linear analog signal input. The TS19820 achieves ● Discontinuous Conduction Mode Control
high accuracy line- and load-regulation in ● No Opto-Coupler Required
discontinuous conduction mode (DCM) architecture. ● Gate output voltage clamp
Output switching regulation is controlled with pulse ● LED open and short protection
frequency modulation (PFM) which is particularly ● Over Current Protection (OCP)
suited for high conversion efficiency and high PF even ● Internal Over Temperature Protection (OTP)
at low output power levels. The TS19820 also features ● Low start-Up current
a 3.3V LDO output for MCU applications. Integrated ● Compliant to RoHS Directive 2011/65/EU and in
protection features such as an external switching accordance to WEEE 2002/96/EC.
MOSFET gate drive voltage clamp, VCC over-voltage ● Halogen-Free according to IEC 61249-2-21
protection, and system output open/short circuit
protection increase system reliability. APPLICATION
● Smart LED lighting
● Infrared remote control light
● Motion sensing LED light
SOP-8
Pin Definition:
1. CS 8. VCC
2. DIM 7. OUT
3. COM 6. GND
4. LDO 5. ZCDX
Notes: MSL 3 (Moisture Sensitivity Level) per J-STD-020
TYPICAL APPLICATION CIRCUIT
Fuse
AC Input MOV
90V~264V
TS19820CS
CS VCC
DIM OUT
COM GND
LDO ZCDX
1 Version: A1806
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TS19820CS
Taiwan Semiconductor
ABSOLUTE MAXIMUM RATINGS (TA = 25°C unless otherwise specified) (Note 1)
PARAMETER SYMBOL LIMIT UNIT
Power Supply Pin VCC 40 V
DIM Voltage to GND VRT -0.3 to 5.5 V
OUT Voltage to GND VOUT -0.3 to 40 V
CS Voltage to GND VCS -0.3 to 5.5 V
ZCDX Voltage to GND VZCDX -0.3 to 40 V
LDO Voltage to GND VLDO -0.3 to 5.5 V
COM Voltage to GND VCOM -0.3 to 5.5 V
Operating Temperature Range TOPR -40 to 105 °C
Junction Temperature Range TJ -40 to +150 °C
Storage Temperature Range TSTG -65 to +150 °C
Lead Temperature (Soldering 10 sec) TLEAD 260 °C
Power Dissipation @ TA=25 °C PD 0.6 W
(Note 2)
ESD Rating (Human Body Mode) HBM 2 kV
ESD Rating (Machine Mode) MM 200 V
THERMAL PERFORMANCE
PARAMETER SYMBOL LIMIT UNIT
Thermal Resistance - Junction to Case RӨJC 50 °C/W
Thermal Resistance - Junction to Ambient RӨJA 208 °C/W
RECOMMENDED OPERATING CONDITIONS (Note 3)
PARAMETER SYMBOL LIMIT UNIT
Power Supply Pin VCC 20 V
DIM Voltage to GND VOTP -0.3 to 5 V
OUT Voltage to GND VOUT -0.3 to 19 V
CS Voltage to GND VCS -0.3 to 5 V
COM Voltage to GND VCOM -0.3 to 5 V
(Note 3)
ZCDX Voltage to GND VZCDX 3.5 to 20 V
Operating Junction Temperature Range TJ -40 to +125 °C
Operating Ambient Temperature Range TOPA -40 to +85 °C
2 Version: A1806
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TS19820CS
Taiwan Semiconductor
ELECTRICAL SPECIFICATIONS (VCC = 18V, TA = 25°C unless otherwise noted)
PARAMETER CONDITIONS SYMBOL MIN TYP MAX UNIT
Supply Voltage
Start-up Current VCC= VUVLO(on) -1V VCC(ST) -- 57 -- µA
Operating Current With 1nF load on out pin IOPA -- 2 2.6 mA
Under Voltage Lock Out (off) VUVLO(off) 6.5 8 9.5 V
Under Voltage Lock Out (on) VUVLO(on) 16 17.5 19 V
OVP Level on VCC Pin VOVP 30.5 32 33.5 V
Voltage Feedback
Feedback Reference Voltage VFB 0.19 0.2 0.21 V
Current Sensing
CS Limit Voltage VOCP -- 1.0 -- V
Leading-Edge Blanking Time LEBt -- 280 -- Ns
Switching Frequency
Start Frequency fSTR 3 4.5 6 kHz
Low Drop Out regulator
Reference Voltage VZCDX = 10V, Io=30mA VLDO 3.1 3.3 3.5 V
VZCD=Vo+6.7V
Load Regulation REGLOAD -- 0.6 -- %
Io=10mA~30mA
Vo+2.7V<VZCDX<40V
Line Regulation REGLINE -- 0.3 -- %
Io=10mA
Gate Driver Output
Rising Time Load Capacitance =1nF tRISE -- 240 -- ns
Falling Time Load Capacitance =1nF tFALL -- 120 -- ns
VGATE-Clamp VGATE -- 12.5 -- V
DIM Function (PWM-D/Linear-D)
PWM Dimming Input High Voltage
VOH 2.5 -- -- V
Threshold
Linear Dimming Threshold for
VMAX -- -- 1.6 V
100% Current Regulation
Thermal Section
(Note 4)
Thermal Shutdown -- 165 -- °C
(Note 5)
Thermal Shutdown Release -- 120 -- °C
Note:
1. Stresses listed as the above “Absolute Maximum Ratings” may cause permanent damage to the device. These are for
stress ratings. Functional operation of the device at these or any other conditions beyond those indicated in the operational
sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may
remain possibility to affect device reliability.
2. Devices are ESD sensitive. Handing precaution recommended.
3. The product dropout voltage and output current should not exceed the maximum power dissipation
4. The device is not guaranteed to function outside its operating conditions.
5. Guaranteed by design.
6. Auto Recovery Type.
3 Version: A1806
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TS19820CS
Taiwan Semiconductor
ORDERING INFORMATION
ORDERING CODE PACKAGE PACKING
TS19820CS RLG SOP-8 2,500pcs / 13”Reel
FUNCTION BLOCK
PIN DESCRIPTION
PIN NO. NAME FUNCTION
1 CS Input current sense pin
2 DIM PWM/Linear DIMMING voltage input
3 COM Output pin of error amplifier
4 LDO 3.3V LDO output
5 ZCDX Auxiliary Winding input for LDO power supply
6 GND Ground return for all internal circuitry
7 OUT Gate driver output
8 VCC Power supply pin for all internal circuitry
4 Version: A1806
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TS19820CS
Taiwan Semiconductor
PIN FUNCTION DESCRIPTION
CS pin:
CS pin provides the LED current feedback function, IOUT and RS formula as below
Where :
● RS is the resistance
● 0.2 is a V reference for electric potential
● IOUT is the current output
Also, CS pin provides over-current protection (OCP), over-current ICS (Limit) and RS formula as below:
Where :
● ICS(Limit) is a current sense
● 1 is a voltage value for OCP
● RS is the resistance
DIM pin:
Output current modulation dimming can be controlled from either PWM or linear analog signal input on a dedicated
pin. The linear dimming range is an analog voltage from 0V to 1.6V. The PWM dimming range is larger than 2.5V .
PWM dimming control is a function of the duty cycle of external PWM signal.
COM pin:
The most important design is compensation circuit for PFC control loop. It achieves high PFC and low total
harmonic distortion (THD) function. In order to remain V COM is a constant value in every cycle we usually set the
bandwidth under 10Hz. We recommend using 1μF capacitor in typ. design. If the system specification comes with
higher output voltage or large output capacitor, ensure the VCC voltage above UVL(off) .If not the system will fail to
start or blinking or flickering. VCOM level determine Switch-on time (tON). In order to avoid malfunction that
recommend operating range between 1μs ~ 14μs.
LDO pin:
Provide 3.3V to MCU power supply.
ZCDX pin:
Auxiliary Winding input for LDO power supply.
GND pin:
GND is the reference node of internal circuit.
OUTPUT pin:
OUT pin has internal built-in a voltage clamp circuit. 12.5V is the maximum clamping voltage, when V CC is over
12.5V which OUT pin will be clamped under 12.5V. This function is avoided the output voltage too high and
damaged the MOSFET gate
VCC pin:
VCC pin has built-in three levels. Such as :
Start voltage level (VCC_ON), Cutoff voltage level (VCC_OFF), Over-voltage protection level (VOVP).
When VCC voltage over VCC_ON level, IC will work in the system. When VCC voltage over OVP level (31.5V Typ.), IC
will shut down and goes into “Hiccup” mode. The IC operating between UVLO(ON) and UVLO(OFF), 8 times per cycle
until the OVP condition is removed.
5 Version: A1806
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TS19820CS
Taiwan Semiconductor
APPLICATION INFORMATION
Functional Description
The TS19820 is a single stage Buck PFC controller. It adopts the proprietary control architecture to achieve an
accurate regulation of LED current, unity power factor, and quasi-resonant valley plus time delay adjust turn-on
operation. High power factor is achieved by constant on-time operation mode, which the control scheme and the
circuit structure are both simple.
According to the following formula, assume Switch-on time (tON) is a constant, inductor peak current (ILpk) and the
AC input voltage will become a linear relationship in half sine wave shape. Thus we can estimate "I IN_pk" will also be
a sine wave shape to achieve high power factor and reduce inductance in DCM mode.
Where :
● V : Voltage
● L : Inductor
● di : Differential to current
● dt : Differential to time
● ILpk : Peak of current and inductance
● tON : Constant On-time
TS19820 operates in discontinues conduction mode (DCM) as shown in Figure 1. Switching point is controlled by
CS voltage, and the frequency is changing with the input instantaneous line voltage. General suggestion is used
40kHz ~150kHz by switching frequency in system that obtain better performances. The max on time is 13μs ~
14μs .CS pin detect MOSFET current from CS resister. TS19820 can control the output average current accurately
regardless of any changes about AC input voltage and output voltage (LED V F).
Figure 1: Constant on-time diagram
6 Version: A1806
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TS19820CS
Taiwan Semiconductor
APPLICATION INFORMATION (CONTINUE)
Start-up
After AC supply or DC BUS is powered on, the capacitor CV CC across VCC and GND pin is charged up by DC BUS
voltage through a start-up resistor RS. Once VCC rises up to UVLO(ON), the internal blocks start to work. The whole
start up procedure is divided into two sections shown in Fig.2. T st1 is the CVCC charged up section, and T st2, is the
output voltage built-up section. The start-up time Tst composes of Tst1 and Tst2, and usually TST1 is much larger than
Tst2,.
The start-up resistor RS and CVCC are designed by rules below:
(a) Preset start-up resistor RS, make sure that the current through RS is larger than IST
Where IST is the Start-up Current.
(b) Select CVCC to obtain an ideal start up time Tst, and ensure the output voltage is built up.
- Tst1 / (Rs*CVcc)
UVLO(ON) = VDCBUS* e )
(c) If the CVCC is not big enough to build up the output Increase CVCC and decrease RS, go back to step (a) and
redo such design flow until the ideal start up procedure is obtained.
Constant current control
Figure 2
The switching waveforms are shown in Fig.2. The output current IOUT can be represented by:
7 Version: A1806
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TS19820CS
Taiwan Semiconductor
APPLICATION INFORMATION (CONTINUE)
Where IPK is the peak current of the inductor; T s is the effective time of inductor current rising and falling; T s+Td is
the switching period.
Figure 3
In static state, the positive and negative inputs are equal.
According to (1)
Where VREF is the internal reference voltage, RCS is the current sense resistor; IOUT can be programmed by RCS.
Over Voltage Protection (OVP) on VCC
When the VCC voltage higher than OVP voltage (31.5V Typ.), the output gate driver circuit will shut down
immediately. Then switching is shut down and VCC goes into “Hiccup” mode, VCC voltage will gradually be released
to VCC_OFF (8V Typ.). In this condition the IC operating between UVLO (ON) and UVLO(OFF) with eight times per cycle
until the OVP condition is removed. The TS19820 is working in an auto-recovery mode as shown in Fig.4
Figure 4
Over Current Protection (OCP)
TS19820 detects the MOSFET current from CS pin, which is for the cycle-by-cycle current limit and output
feedback. The current limit threshold of CS pin is set at 1.0V (Typ.).
Over Temperature Protection (OTP)
When the IC internal temperature is over 150°C (Thermal Shutdown Typ.), the IC will stop and shut-down output
signal which means into OTP status. While the IC internal temperature drops until to 120°C (Thermal Shutdown
Release Typ.), the IC will be re-set automatically.
Short Circuit Protection (SCP)
When the output is shorted, the IC will be automatically shut down. Because of the V CC power is lost from power
supply.
8 Version: A1806
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TS19820CS
Taiwan Semiconductor
TYPICAL PERFORMANCE CURVES
Figure 1. UVLO-ON vs. Ambient Temperature Figure 2 – UVLO-OFF vs. Ambient Temperature
Figure 3 – Start-up Current vs. Ambient Temperature Figure 4 – OVP vs. Ambient Temperature
Figure 5– VREF vs. Ambient Temperature Figure 6 – Operating Current vs. Ambient Temperature
9 Version: A1806
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TS19820CS
Taiwan Semiconductor
TYPICAL PERFORMANCE CURVES
Figure 7– Starter Frequency vs. Ambient Figure 8 – Operating Current at starter vs. Ambient
Temperature Temperature
POWER DEVICE DESIGN
MOSFET & Diodes
When the operation condition is with maximum input voltage and full load, the voltage stress of MOSFET and
output power diode is maximized;
VMOS_dsmax = Vac_max , Vdiode_rmax = Vac_max Where VAC_max is maximum input AC RMS voltage.
When the operation condition is with minimum input voltage and full load, the current stress of MOSFET and power
diode is maximized.
Inductor (L)
Figure.5
10 Version: A1806
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TS19820CS
Taiwan Semiconductor
POWER DEVICE DESIGN (CONTINUE)
In Buck converter when the input voltage is larger than output voltage, the power is transferred from AC input to
output The input voltage and inductor current waveforms are shown in Fig. 5, where θ1 and θ2 are the time that
input voltage is equal to output. In discontinues mode, each switching period cycle T s consists of three parts :
current rising time TON , falling time TOFF and delay time Td shown in Fig.5.
The system operates in the constant on time mode to achieve high power factor. The on time increases with the
input AC rms voltage decreasing and the load increasing. When the operation condition is with minimum input AC
rms voltage and full load , the on time and CS voltage are maximized. On the other hand when the input voltage is
at the peak value, the off time is maximized. IC base on CS voltage adjust Td CS voltage high Td increase low Td
decrease Thus, the minimum switching frequency F S_min happens at the peak value of input voltage once the
minimum frequency FS_min is set, the inductance of the transformer could be calculated. The design flow is shown
as below:
(a) Preset minimum frequency FS_min
(b) Compute relative Tc, Ton
Tc = , Ton = , Toff = Tc-Ton-Td
θ1 = )
(c) Compute inductor maximum peak current
Where η is the efficiency;
IL_pk = 2 * ILED * π * *
(d) Design inductance L
(e) Compute RMS current of the inductor
I is Inductor RMS current of whole AC period with minimum input AC RMS voltage and maximum load
condition meanwhile, the maximum peak current through MOSFET and the transformer happens.
IL_RMS =
(f) compute RMS current of the MOSFET
IL_RMS=
Output capacitor
Preset the output current ripple ΔIOUT, COUT is induced by
COUT =
Where IOUT is the rated output current; ΔIOUT is the demanded current ripple; fAC is the input AC supply frequency;
RLED is the equivalent series resistor of the LED load.
11 Version: A1806
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TS19820CS
Taiwan Semiconductor
LAYOUT GUIDE
12 Version: A1806
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TS19820CS
Taiwan Semiconductor
PACKAGE OUTLINE DIMENSIONS (Unit: Millimeters)
SOP-8
SUGGESTED PAD LAYOUT (Unit: Millimeters)
MARKING DIAGRAM
Y = Year Code
M = Month Code for Halogen Free Product
O =Jan P =Feb Q =Mar R =Apr
S =May T =Jun U =Jul V =Aug
W =Sep X =Oct Y =Nov Z =Dec
L = Lot Code (1~9, A~Z)
13 Version: A1806
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TS19820CS
Taiwan Semiconductor
Notice
Specifications of the products displayed herein are subject to change without notice. TSC or anyone on its behalf,
assumes no responsibility or liability for any errors or inaccuracies.
Information contained herein is intended to provide a product description only. No license, express or implied, to
any intellectual property rights is granted by this document. Except as provided in TSC’s terms and conditions of
sale for such products, TSC assumes no liability whatsoever, and disclaims any express or implied warranty,
relating to sale and/or use of TSC products including liability or warranties relating to fitness for a particular
purpose, merchantability, or infringement of any patent, copyright, or other intellectual property right.
The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications.
Customers using or selling these products for use in such applications do so at their own risk and agree to fully
indemnify TSC for any damages resulting from such improper use or sale.
14 Version: A1806
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