Sheet 1 of 3
Procedure Qualification Record (PQR)
Code: ASME SEX IX
Company Name: Periyasamy Industriess
PQR No.:
Address:1/588 anna nagar , neelambur, coimbatore. PI/PQR-21
Welding Process: Process Type: Position: WPS No.:
GTAW Manual Flat -1G PI/WPS/21
Base Metal Part I (Material Spec., type or grade): Base Metal Part II (Material Spec., type or grade):
AA6061 T6 –ALUMINIUM ALLOY AA6061 T6 –ALUMINIUM ALLOY
Thickness and Diameter (Tube): in (mm) Filler Metals:
Thickness of Test Coupon: 4 , TUBE Diameter of Test -60.
ER 4043
DIA-2MM
Joint Details/Sketch:
Joint Design Used: mm
Root Opening G: 1.5-2MM. Root Face F : 0.5-1 mm Groove Angle: 70 ° (both sides)
Joint –Butt
Backing Option: Backing Material: Back Gouging Method:
NA N/A N/A
PQR No.: PI/PQR-21 Sheet 2 of 3
Electrical Characteristics: Shielding:
Current Type/Polarity: AC Gas Type: 100% Argon (99.99% purity).
Amperage Range: 90-125 AMPS
Gas Flow Rate: 10-12 l/min
Voltage Range (GTAW): 10-14v
Gas Cup Size: Standard
Welding Procedure
Filler
Metal Current Wire Feed Travel Remarks
Weld Pass Filler Metal Current
Process Type & Speed Volts Speed
Layers No. Classification Diameter Amps
Polarity (in/min) (in/min)
mm (in)
2.0 mm
TACK GTAW ER4043 120-125 AC N/A 10-14 -
2.0 mm
1 ST 1 GTAW ER4043 120-125 AC N/A 10-14 140- Root Pass
150MM/MIN
2.0 mm
2 ND 2 GTAW ER4043 90-100 AC N/A 10-14 140- Fill and Cap
150MM/MIN
Technique:
Stringer or Weave Bead: Stringer Contact Tube to Work Distance: N/A
Peening: Not Required
Initial Cleaning: Wire Brush & Acetone
Number of Electrodes: Two Angle: N/A
Electrodes Spacing: Longitudinal: N/A Lateral: N/A
Heat Treatment:
Preheat Temp. Min °C (°F): 50-70 DEG Interpass Temp. Min/Max °C (°F): NA
Post weld Heat Treatment: Temp. °C (°F): NA Time: -
Manufacturer: Authorized by:
Name: MOHAMED ASHIQ.A
Name: VINOTH
Title: Welding Engineer
Title: QA Manager
Date: 17-09-2025
Date: 17-09-2025
PQR No.: Sheet 3 of 3
PI/PQR-21 PROCEDURE QUALIFICATION RECORDS
Test Results
TENSILE TEST
Area Ultimate Tensile Ultimate Unit Character of
Width Thickness
Specimen No. sq. mm Load Stress MPa Failure
mm (in) mm (in)
(in) kg (lb) (psi) and Location
T6 TT1 13.03 3.98 51.86 8.42 162 Base(brittle fracture)
T6 TT2 13.08 4.12 53.89 9.22 171 Base(brittle fracture)
T6 TT3 13.09 3.92 51.31 8.64 168 Base(brittle fracture)
GUIDED BEND TEST
Specimen No. Type of Bend Results Remarks
T6 FACE BEND 1 No openings or -
Discontinuities
Observed
T6 FACE BEND 2 No openings or -
Discontinuities
Observed
T6 ROOT BEND 1 Broken into two -
pieces
T6 ROOT BEND 2 Broken into two -
pieces
VISUAL INSPECTION: Radiographic examination:
Appearance: Good appearance
RT report no: PI/RT/561/01 Result: O.K.
Undercut: No
Porosity: No
Convexity: Acceptable FILLET WELD TEST RESULTS:
Test Date: 17-09-2025 Max. size single pass: Min. size multiple pass:
1: N/A 1: N/A
Witnessed By: MOHAMED
Other Tests (Notes):
Macro Examination
( Result- Did not
reveal any cracks,
porosity or other
weld defects).
Welder’s name: MUKESH
Tests conducted by: MOHAMED
We, the undersigned, certify that the statements in this record are correct and that the test welds were
prepared, welded, and tested in conformance with the requirements of Section IX ASME .
Signed (Manufacturer):
Name: VINOTH
Title: QA Manager
Date: 17-09-25
Test Report
TC1509225000021051F
Customer: Report No.: TRCO/25-26/5304-1
M/s. Periyasamy Industries Report Date: 27-09-2025
No.1/588, Anna Nagar, Neelambur ,City:Coimbatore Customer Ref. No.: PI/JW/0525/25-26
,641062
Ref. Date 24-09-2025
Sample Received Date: 27-09-2025
Samples drawn by customer
Sample Description: Test specimen, Project name - TIBIA ASSEMBLY FOR L 40 STAGES, SAMPLE NO - T6 & T10,
Material & Grade - Aluminum AA6061 T6, RMC NO - XNF/6351, Qty. : 01 No.
Discipline : Mechanical, Group : MECHANICAL PROPERTIES OF METALS
TRANSVERSE TENSILE TEST (TT1) Test Method : ASTM E8/E8M:2022
1+1+4*
*TRCO/25-26/5304-
Verified By: Arun Prakash Tested on : 27-09-2025
Test Parameters Result
Gauge Width (mm) 13.03
Gauge Thickness (mm) 3.98
Cross Sectional Area (mm²) 51.86
Ultimate Tensile Load (KN) 8.42
Ultimate Tensile Strength (Mpa) 162
0.2% Proof load (kN) 5.56
0.2% Proof strength (N/mm²) MPa 107
Elongation (%) GL=50mm 5
Fracture Location BASE(Brittle Fracture)
TRANSVERSE TENSILE TEST (TT2) Test Method : ASTM E8/E8M:2022
Verified By: Arun Prakash Tested on : 27-09-2025
Test Parameters Result
Gauge Width (mm) 13.08
Gauge Thickness (mm) 4.12
Cross Sectional Area (mm²) 53.89
Ultimate Tensile Load (KN) 9.22
Ultimate Tensile Strength (Mpa) 171
0.2% Proof load (kN) 5.89
0.2% Proof strength (N/mm²) MPa 109
Elongation (%) GL=50mm 5
Fracture Location BASE(Brittle Fracture)
NOTE : This report relates only to the particular sample submitted for test * Any correction is not attested shall invalidate this certificate * Sample will be
destroyed after 15 days from the date of testing unless instructed otherwise * Any complaints about this report should be communicated in writing within 7
days of this report * This report not to be produced wholly or in parts and cannot be used as an evidence in a court of law and shall not be used in advertising
Media without prior permission in writing * Sample description is not verified in all cases and is given as described by the customers * Sample are not drawn
by us unless otherwise stated * Laboratory reports the statements of Conformity to material specification as per Decision Rule 1, Non Conformity as per
Decision Rule 4 & For Rule 2 & 3 Customer provides feedback.
Format No: ML-CBE/QMS/TR/01 Page 1 of 4
TC1509225000021051F
TRCO/25-26/5304-1 Dt- 27-09-2025
TRANSVERSE TENSILE TEST (TT3) Test Method : ASTM E8/E8M:2022
Verified By: Arun Prakash Tested on : 27-09-2025
Test Parameters Result
Gauge Width (mm) 13.09
Gauge Thickness (mm) 3.92
Cross Sectional Area (mm²) 51.31
Ultimate Tensile Load (KN) 8.64
Ultimate Tensile Strength (Mpa) 168
0.2% Proof load (kN) 6.35
0.2% Proof strength (N/mm²) MPa 124
Elongation (%) GL=50mm 6
2+4*
*TRCO/25-26/5304-1+
Fracture Location BASE(Brittle Fracture)
TRANSVERSE BEND TEST (FACE/ROOT) Test Method : ASTM E190:2022
Verified By: Arun Prakash Tested on : 27-09-2025
Test Parameters Result
Length (mm) 200
Width (mm) 38
Thickness (mm) 4
Mandrel Dia (mm) 4T
Angle of bend (Deg) 180
Observation Face Bend 1 No Openings or Discontinuities observed.
Observation Face Bend 2 No Openings or Discontinuities observed.
Observation Root Bend 1 Broken into Two Pieces.
Observation Root Bend 2 Broken into Two Pieces.
Remark: Bend test found unsatisfactory.
Discipline : Mechanical, Group : METALLOGRAPHY TEST
MACRO EXAMINATION TEST Test Method : ASTM E340:2023
Verified By: Dhanush Tested on : 27-09-2025
Test Parameters Result
Location M1
Magnification 10X
Etchant 0.5% HF
NOTE : This report relates only to the particular sample submitted for test * Any correction is not attested shall invalidate this certificate * Sample will be
destroyed after 15 days from the date of testing unless instructed otherwise * Any complaints about this report should be communicated in writing within 7
days of this report * This report not to be produced wholly or in parts and cannot be used as an evidence in a court of law and shall not be used in advertising
Media without prior permission in writing * Sample description is not verified in all cases and is given as described by the customers * Sample are not drawn
by us unless otherwise stated * Laboratory reports the statements of Conformity to material specification as per Decision Rule 1, Non Conformity as per
Decision Rule 4 & For Rule 2 & 3 Customer provides feedback.
Format No: ML-CBE/QMS/TR/01 Page 2 of 4
TC1509225000021051F
TRCO/25-26/5304-1 Dt- 27-09-2025
Observation Macro examination of the weld specimen did not reveal any cracks,
porosity or any other weld defects. Observed complete weld fusion
in all examined area.
3+4*
*TRCO/25-26/5304-1+
Mag : 10X
MACRO EXAMINATION TEST Test Method : ASTM E340:2023
Verified By: Dhanush Tested on : 27-09-2025
Test Parameters Result
Location M2
Magnification 10X
Etchant 0.5% HF
Observation Macro examination of the weld specimen did not reveal any cracks,
porosity or any other weld defects. Observed complete weld fusion
in all examined area.
NOTE : This report relates only to the particular sample submitted for test * Any correction is not attested shall invalidate this certificate * Sample will be
destroyed after 15 days from the date of testing unless instructed otherwise * Any complaints about this report should be communicated in writing within 7
days of this report * This report not to be produced wholly or in parts and cannot be used as an evidence in a court of law and shall not be used in advertising
Media without prior permission in writing * Sample description is not verified in all cases and is given as described by the customers * Sample are not drawn
by us unless otherwise stated * Laboratory reports the statements of Conformity to material specification as per Decision Rule 1, Non Conformity as per
Decision Rule 4 & For Rule 2 & 3 Customer provides feedback.
Format No: ML-CBE/QMS/TR/01 Page 3 of 4
TC1509225000021051F
TRCO/25-26/5304-1 Dt- 27-09-2025
Mag : 10X
MACRO EXAMINATION TEST Test Method : ASTM E340:2023
Verified By: Dhanush Tested on : 27-09-2025
Test Parameters Result
Location M3
Magnification 10X
Etchant 0.5% HF
Observation Macro examination of the weld specimen did not reveal any cracks,
porosity or any other weld defects. Observed complete weld fusion
in all examined area.
4+4*
*TRCO/25-26/5304-1+
Mag : 10X
For MICROLAB
Authorized Signatory
------------------------------------------------------------ End of Test Report --------------------------------------------------------
NOTE : This report relates only to the particular sample submitted for test * Any correction is not attested shall invalidate this certificate * Sample will be
destroyed after 15 days from the date of testing unless instructed otherwise * Any complaints about this report should be communicated in writing within 7
days of this report * This report not to be produced wholly or in parts and cannot be used as an evidence in a court of law and shall not be used in advertising
Media without prior permission in writing * Sample description is not verified in all cases and is given as described by the customers * Sample are not drawn
by us unless otherwise stated * Laboratory reports the statements of Conformity to material specification as per Decision Rule 1, Non Conformity as per
Decision Rule 4 & For Rule 2 & 3 Customer provides feedback.
Format No: ML-CBE/QMS/TR/01 Page 4 of 4