Annexure A Equipment Specification for Toy Test Lab
As per IS 9873 Part I (2019)
Sr. Cl. No. (IS 9873 Equipment Specification
Name of the Equipment
No. Part I)(2019)
Accessibility of a Part or Component 5.7 (DRAWING
1 Articulated accessibility probe,
A&B ATTACHED)
Sharp-edge test as per Figure 31, Steel
Mandrel, Device for rotating the mandrel
Sharp-edge test Equipment ( with 1
2 5.8 and applying a force to it, Pressure
inch PTFE Tape)
sensitive polytetrafluoroethylene (PTFE)
tape
3 Sharp Point Tester 5.9 Point tester,
Suitable apparatus capable of applying
and measuring tensile forces up to (25 ±2)
N, instruments to measure length and
cross sectional area of cords e.g. an optical
Test for Fixed Loop & Nooses Head
4 5.11 projector, head probe (see Figure 35),
Probe
hook test fixture (Figure 36), mass of (1 ±
0,1) kg, conditioning chamber to maintain
samples at a temperature of (25± 3) °C
and at a relative humidity of 50 % to 65%
Suitable apparatus capable of applying
and measuring tensile forces up to (25 ±2)
N, instruments to measure length and
cross sectional area of cords e.g. an optical
5 Hook Test Fixture for Cords & Loops 5.11 projector, head probe (see Figure 35),
hook test fixture (Figure 36), mass of (1 ±
0,1) kg, conditioning chamber to maintain
samples at a temperature of (25± 3) °C
and at a relative humidity of 50 % to 65%
smooth surfaces inclined 10+0.5°/-0.0°
and 15+0.5°/-0.0°, 10±1° to the horizontal
6 Stability & Over Load Test 5.12 plane, Loads for stability test (25 ± 0,2,50
± 0,5 kg), Loads for overload test (35 ± 0,3,
80 ± 1,0, 140 ± 2,0)
Suitable apparatus capable of applying
and measuring tensile forces up to (45 ±
1,3) N in an outward direction to the
inside of the closure perpendicular to the
plane of the closure Durability test
apparatus to subject the lid to 7 000
Durability for Toy Chest Lids
7 5.13 opening-and-closing cycles, where one
Automatic
cycle consists of raising the lid from its
fully closed to its fully open position and
returning it to fully closed. The time to
complete one cycle shall be approximately
15 s. The 7 000 cycles shall be completed
within a time period of 72 h
Timing device for determining the
8 Kinetic Energy of Projectiles 5.15 velocity, to give a calculated kinetic energy
to an accuracy of 0,005 J.
Apparatus for Stability and overload tests,
Free-wheeling facility and brake surface covered with aluminium oxide
9 5.16
performance test paper P60, Apparatus to Pull the toy at a
constant speed of (2 ± 0,2) m/s and apply
and measure forces of (50 ± 2) N to the
pedal in the operating direction producing
the effect of the brake, mass of (50 ± 0,5)
kg
mass of (25 ± 0,2) kg, horizontal surface,
Determination of Speed of
10 5.17 Apparatus to check if velocity exceeds 8
electrically driven ride on toys.
km/h.
Conditioning chamber to condition toy at a
temperature of (37 ± 1) °C, Apparatus to
apply a force of 5 N to the external surface
11 Lickage of liquid filled toys (Needle) 5.19
of the toy through a steel needle with a
diameter of (1 ± 0,1) mm and with a tip
radius of (0,5 ± 0,05) mm
Durability test apparatus comprising
piston pump capable of discharging and
receiving more than 300 cm3 of air in less
Durability of Mouth Actuated Toys than 3 s to the mouthpiece of the mouth-
12 5.20
Automatic actuated toy with a relief valve so
arranged that the pump will not generate
a positive or negative pressure of more
than 13,8 kPa.
Tip-over test for large and bulky toys:
Apparatus to Gradually apply a force,
which is not to exceed 120 N, in a
horizontal direction and 1 500 mm above
the horizontal surface or at the top edge of
13 Tip Over test Apparatus 5.24.3
the toy for toys less than 1 500 mm in
height. A non-resilient step with a height
of (25 ± 2) mm shall be positioned such
that it prevents sliding or rolling of the toy
during the test.
Torque test: torque gauge or torque
14 Torque test (Torque gauge) 5.24.5 wrench to apply torque of (0,45 ± 0,02)
N⋅m
5.24.8 (DRAWING
15 Flexure test Flexure test: Apparatus as per 5.24.8
ATTACHED)
Environment that meets the qualification
requirements of either ISO 11201 or ISO
11202, Equipment for Noise measurement
in dB including instrumentation system,
including the microphone and cable as per
class 1 instrument as specified in IEC
61672-1, standard test table as described
Determination of sound pressure in ISO 11202 (wooden top with a
16 5.25
levels thickness of 4 cm or larger and leg
construction providing a stable test
surface), hypothetical box-shaped
measurement surface (see Figure 43),
reflecting plane (for example, concrete,
tile or another hard surface) and a test rig
for Pull or push toys, test rig for Cap firing
toys
Test masses for toy scooters of (50 ± 0,5)
17 Static strength for toy scooters 5.26 kg, (100 ± 1) kg of dimensions as per
Figure 47
Load as specified in Figure 48, equipped
18 Dynamic strength for toy scooters 5.27 with two articulated arms and a
removable cushion with straps, platform
250 mm high platform (with stabilizers)
19 Brake performance for toy scooters 5.28
with a total mass of (4,8 ± 0,2) kg as
shown in Figure 49, mass of (50 ± 0,5) kg,
(25 ± 0,2) kg, Setup to apply and measure
force applied up to 20 kg/30 N.
horizontal plane equipped to secure the
Strength of toy scooter steering
20 5.29 toy scooter, mass of (25 ± 0,2) kg ¸(50 ±
tubes
0,5) kg, (100 ± 1) kg
Resistance to separation of Setup to apply and measure force applied
21 5.30
handlebar up to 90 N
Tension test apparatus with Nickel disc
with a minimum nickel content of 99 %, a
22 Tension test for magnets 5.31
diameter of (30 ± 0,5) mm and thickness
of (10 ± 0,5) mm.
Magnetic flux index test apparatus with
Direct current field Gauss meter, with a
resolution of 5 G, capable of determining
the field to an accuracy of 1,5 % or better.
The meter shall have an axial type probe
23 Magnetic flux index 5.32
with an active area diameter of (0,76 ±
0,13) mm and a distance between the
active area and probe tip of (0,38 ± 0,13)
mm, Caliper, or similar device, with an
accuracy of 0,1 mm.
Apparatus to Discharge the projectile
using a discharge angle that will maximize
5.35 (DRAWING the distance travelled (typically this is
24 Determination of projectile range
ATTACHED) 45°). At the point of discharge, the
projectile shall be disengaged from the
discharge mechanism and in free flight
Tension and Compression test: Tension
and Compression Test Apparatus with
loading device equipped with a self-
25 Tension and Compression test 5.24.6 indicating gauge or other appropriate
means to measure force applied to
accuracy of 1 N.
Standard: Must comply IS 9873 Part I (2019)
Material :MS Powder Coated and/or suitable material to comply the standard
Dimension of the equipment As per respective clauses of IS 9873 Part I (2019)
Calibration: NABL calibration certificate required (as per the requirement of respective clauses of IS 9873 Part I)
(2019)
Reference Material: NIST Traceable (as per the requirement of respective clauses of IS 9873 Part I) (2019)
Accessories/Apparatus: Must Provided as per requirement of respective clause/equipment
Accuracy: As per respective clauses of IS 9873 Part I (2019)
Warranty: 2 Years