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Tutorial 1 Formulation Graphical Method

The document contains a tutorial for Operations Research focusing on Linear Programming Problems (LPPs) for Mechanical Engineering students. It includes various exercises that require formulating LPPs to maximize profits or minimize costs based on given constraints and resources. Additionally, it covers graphical methods for solving LPPs and definitions of key terms related to the subject.

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0% found this document useful (0 votes)
12 views2 pages

Tutorial 1 Formulation Graphical Method

The document contains a tutorial for Operations Research focusing on Linear Programming Problems (LPPs) for Mechanical Engineering students. It includes various exercises that require formulating LPPs to maximize profits or minimize costs based on given constraints and resources. Additionally, it covers graphical methods for solving LPPs and definitions of key terms related to the subject.

Uploaded by

namantalreja33
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Government Engineering College, Bhavnagar

Mechanical Engineering Department


BE Mechanical Semester IV
Subject : Operations Research (BE04000201)

Tutorial-1 : Exercise on definition, formulation and Graphical


Method of LPPs
1. A firm can produce 3 types of Clothes A, B and C. Three kinds of wools are required
viz. Red, Green and Blue. One unit of A type cloth consumes 4 meters of red and 6
meters of blue wool. One unit of B type cloth needs 6 meters of red, 4 meters of green
and 4 meters of blue wool. Type C uses 10 meters of green and 8 meters of blue.
Available stocks are 80, 100 and 150 meters of red, green and blue wools. Profit
margins per unit of A, B and C are Rs. 15, Rs. 25 and Rs. 20 respectively. Formulate
L.P.P to maximize profit.
2. A small fabrication industry is faced with a problem of scheduling production
and subcontracting for three products A, B and C. Each product requires casting,
machining and assembly operations. Casting operation for product A and B can
be subcontracted but product C requires special tooling hence it can not be
subcontracted. Each unit of product A, B and C requires 6, 10 and 8 minutes of
casting time in the foundry shop of a company. Machining times per unit of products
A, B and C are 6, 3 and 8 minutes while assembly times are 3, 2 and 2 minutes
respectively. The time available per week in foundry, machining and assembly shop
are 8000, 12000 and 10000 minutes respectively. If product A, B and C are produced
completely in the company, the overall profits per unit of product are Rs. 700, Rs.
1000 and Rs. 1100 respectively. When castings are obtained from subcontractors, the
profit per unit of product A and B are Rs. 500 and 900 respectively. Formulate above
problem as LPP so as to maximize the profit for company by scheduling its
production and subcontracting.
3. A person wants to invest up to 500000 in fixed securities scheme. Broker
recommends two bonds: Bond A yielding 8% and bond B yielding 10%. He decide to
invest at most 100000 in bond A and at least 200000 in bond B. he also wants the
amount invested in bond A to be at least equal to amount invested in bond B.
Formulate the problem.
4. A firm manufactures two product A & B on which the profit earned per unit are Rs. 3
and Rs.4, respectively. Each product is processed on two machines M1 and M2.
Product A requires one minute of processing time on M1 and two minutes on M2,
while product B requires one minute of processing time on M1 and one minute on
M2. Machine M1 is available for not more than 7 hrs and 30 minutes, while machine
M2 is available for 10hrs during any working day. Formulate the problem.
5. A Company has two grades inspectors, A and B in the QC department. Grade A
supervisor can check 40 pieces/hour with 95% accuracy, while Grade B supervisor
can check 30 pieces/hour with 98% accuracy. At least 4500 pieces are required to be
checked in an 8 hour shift per day. Inspectors of Grade A and B inspectors are paid
Rs. 100 and Rs. 120 per hour respectively. Any error made by an inspector costs Rs.
15/per error to the company. Formulate the problem of assigning inspectors to
minimize the overall cost per day considering that 20 grade A and 30 grade B
inspectors are available to undertake inspection.
6. Solve graphically
Maximize Z= 10 x1 +15 x2

Page 1 of 2
Government Engineering College, Bhavnagar
Mechanical Engineering Department
BE Mechanical Semester IV
Subject : Operations Research (BE04000201)
Subject to, 2 x1 + x2 ≤ 26
2 x1 + 4x2 ≤ 56
x1 - x2 ≥ -5
x1, x2 ≥ 0
7. Solve following problem with graphical method.
Maximize Z = 3X1 + 9X2
Subject to X1 + 4X2 ≤ 8,
X1 + 2X2 ≤ 4
and X1, X2 ≥ 0
8. Find the maximum value of Z = 20 X1 + 10 X2 by graphical method;
Subject to: X1 + 2 X2 ≤ 40
3X1 + X2 ≥ 30
4X1 + 3X2 ≥ 60
Where, X1, X2 ≥ 0.
9. Use Graphical method to solve the following LPP:
Maximize Z= 2X1 + X2
Subject to: X1 + 2X2 ≤ 10
X1 + X2 ≤ 6
X1-X2 ≤ 2
X1-2X2 ≤ 1
And X1,X2 ≥ 0
10. Minimize Z = 20X1 + 10X2
Subject to: X1 + 2X2 ≤ 40
3X1 + X2 ≥ 30
4X1 + 3X2 ≥ 60
And X1,X2 ≥ 0
11. Write a short note on assumptions of LPP.
12. Define and briefly discuss following terms.
a. Objective function
b. Slack variable
c. Constraints
d. Basic Variable
e. Decision Variable.

Page 2 of 2

Common questions

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The Linear Programming Problem (LPP) can be formulated by first defining the decision variables as the number of units for clothes A, B, and C. The objective function to maximize is the total profit, given by 15xA + 25xB + 20xC, where xA, xB, and xC are the units produced for clothes A, B, and C, respectively. Constraints include the material limits: for red wool, 4xA + 6xB ≤ 80; for green wool, 4xB + 10xC ≤ 100; and for blue wool, 6xA + 4xB + 8xC ≤ 150. Non-negativity constraints xA, xB, xC ≥ 0 must also be included .

LPP assumptions, such as linearity, additivity, divisibility, and certainty impact solution validity by simplifying real-world complexities into manageable forms, which may limit applicability. Linearity ensures proportionality and consistency in resources, while certainty assumes known and stable coefficients and constraints, which is often unrealistic, thus affecting the robustness of solutions derived .

Constraints are essential as they define the restrictions within which a solution must be found, representing real-world limits like resources, capacity, or regulatory standards. They shape feasible regions within which optimal solutions are computed, thus directly influencing solution viability and practical applicability .

Inspector accuracy impacts cost through error rates. Grade A checks 40 pieces/hour at 95% accuracy, with costs of Rs. 100/hr plus error cost. Grade B checks 30 pieces/hour at 98% accuracy for Rs. 120/hr. This necessitates balancing inspection selection to meet minimum piece checks (4500/day) while minimizing aggregate hourly and error-associated costs. Constraints ensure inspectors' work limitations and checking targets are met efficiently .

The objective function is pivotal in LPP as it encapsulates the goal, whether maximization or minimization, defining the problem's purpose. It guides decision-making by quantifying the outcome to be optimized, allowing evaluation of potential decisions against quantitative targets, supporting evidence-based strategy execution .

To formulate the LPP, define decision variables as units of products A, B, C produced in-house (xA xB, xC) and products A, B for subcontracting (yA, yB). The profit-maximizing objective function is 700xA + 1000xB + 1100xC + 500yA + 900yB. Constraints include casting time (6xA + 10xB + 8xC ≤ 8000), machining time (6xA + 3xB + 8xC ≤ 12000), and assembly time (3xA + 2xB + 2xC ≤ 10000). Additionally, xC cannot be subcontracted. Non-negativity constraints also apply (xA, xB, xC, yA, yB ≥ 0).

Decision variables represent choices available in LPP, such as quantities to produce, invest, or assign. They form the core components manipulated to achieve the objective function's goals, converting a problem scenario into mathematical equations that are solvable, facilitating structured and optimal decision-making .

Key considerations include defining decision variables for investments in bonds A and B. The objective function is to maximize interest earned, 0.08xA + 0.10xB. Constraints must reflect that xA + xB ≤ 500,000, xA ≤ 100,000, xB ≥ 200,000, and xA ≥ xB. Non-negativity constraints (xA, xB ≥ 0) must be ensured .

The structure facilitates profit maximization by allowing decisions based on resource allocation and process efficiency. For products A and B, decision variables represent units to produce. The objective function, 3xA + 4xB, is maximized under machine time constraints where for M1: xA + xB ≤ 450, and for M2: 2xA + xB ≤ 600, derived from available hours/minutes converted to production capacity. Non-negativity constraints apply to xA, xB ≥ 0, ensuring realistic solutions .

To solve graphically, plot constraints 2x1 + x2 ≤ 26 and 2x1 + 4x2 ≤ 56 along with x1 - x2 ≥ -5 on a graph. Identify the feasible region defined by these constraints. Objective function 10x1 + 15x2 is used to find the line passing through feasible region vertices; calculate Z at each vertex to find the maximum value. Solutions at points (0,14) and (13,0.5) calculate Z, selecting the maximum one as optimal .

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