Company Name iPro Visuals Client TD CONNEX

Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

INSTALLATION QUALIFICATION
DOCUMENT
OF
AIR HANDLING UNIT (AHU-01 & 02)

CLIENT

TDConnex(Chennai) Private Limited

Greenbase Industrial and Logistics Parks, Hiranandani Parks, via, Thriveni
Nagar, Vadakkupattu, Oragadam, Tamil Nadu 603204

Page 1 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

1.0 PROTOCOL APPROVAL SHEET

The signatures below indicate of this protocol and its data collection forms certify that it may be
executed. This approval is the joint responsibility of the listed functional areas of .

PROTOCOL DEVELOPMENT

Name Designation Signature Date

PROTOCOL REVIEW
Name Designation Signature Date

PROTOCOL APPROVAL
Name Designation Signature Date

Page 2 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

1.0 PURPOSE, SCOPE, INTENDED USE, LOCATION AND

RESPONSIBILITY

PURPOSE:

 To provide the documentary evidences that the HVAC system (AHU-01&02)

Installed as per design specification.

SCOPE

 This qualification protocol is applicable to the following rooms / area.

Room Name Room Area False Ceiling Room

in Ft2 Height Ft Volume in
Ft3
Production 8911 19.2 171091.2
Area
Air Shower 232 9.6 2227.2
Room
Hand Wash 103.2 9.6 990.90
Area

INTENDED USE:

 To supply the required air quantity and quality to various rooms of

Manufacturing Area.

 To maintain the temperature and humidity of room as per design

specification.

 To provide differential air pressure of the room.

LOCATION

 Clean room Production area

Page 3 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

RESPONSIBILITY

I-PRO Visuals

 To prepare qualification protocol.

 To submit qualification protocol to for approval.
 To record the observation along with during execution of the protocol
 To submit final qualification report for approval

ENGINEERING

 To review the Qualification protocol and report.

 To get the system installed as per the design specification.
 To provide utilities and supportive services for qualification.

QUALITY ASSURANCE

 To review and approval of qualification protocol and report.

2.0 INSTALLATION QUALIFICATION PROCEDURE:

 Ensure that the AHU is installed at the designated place
 Check the Material of construction (MOC) of all the Critical parts.
 Check other details as per the specifications of this protocol and enter the
observations.
 Document initial and date after each observation in respective column.
 Check the Installation qualification parameters against their specification
during installation of the AHU as record the same.
 In case of any deviation, document in ‘Remark’ column and immediately
inform to department head for necessary action.
 Document the deviation details in Observed deviation section.
 The Quality head and User department head will decide whether deviation is
acceptable or not.
 If deviation is acceptable and it does not have any potential to impact on
operation, initiate for operation qualification.
 If deviation is not acceptable inform to Engineering Dept. head for necessary
action for attending problems to complete Installation Qualification.

Page 4 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

1. AHU SPECIFICATION & INSTALLATION CHECK

[Link] Item Description Specification Method of Observation
Observation
1 AHU HOUSING/CONSTRUCTION
a Capacity FM (AHU 1 / As per G.A.
AHU2)@165mmwc Dwg.
static
b Over all 4786×3717×2426 mm As per G.A.
Dimension (AHU 1 / AHU 2) Dwg.
c Basic construction Aluminium frame work Visually
with pre coated G I
panel with sandwich 43
± 0.5 mm PUF
insulated, Pre Filter
section, 8 rows Cooling
Coil, Blower & Motor
section and Fine filter
section
d AHU Framework Aluminium Extruded Visually
Section
2 FAN
a Type / Model PLUG_VS_630_AF_P× As per G.A.
4 Dwg.
b M.O.C Blower is made of G.I Visually
sheet
c Capacity 32600 CFM As per G.A.
Dwg.
d Static Pressure 165 mmWC Static As per G.A.
Pressure Dwg.
e RPM 1875×4 RPM As per G.A.
Dwg.
3 Motor
a Rating/Pole 11kW / 4 Pole ×4 As per G.A.
Dwg.
b Speed in RPM 1460 RPM × 4 Visually
4 Evaporator Cooling coil
a Type Cooling Coil As per G.A.
Dwg.
b Coil Size and Face 1.1m x 0.92m & 10.89 Visually
Area Sqft.
c No of Rows 4 Rows Visually
Page 5 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

5 Volume Control Dampers

a Type GI Extruded As per T.C.
b MOC/Thickness 1.6 MM Visually
c Quantity 3 No’s As per T.C.
6 Air Handling Unit Accessories
a Door Limit Switch V.S.C Visually
b View Lamp & VTS
View Glass
c Rubber Pad For 150x150x20 mm Visually
AHU 16 No’s
d Cushy Foot Spring Isolator Visually
(Blower)
f Drain Tray Stainless Steel 304 As per T.C.
7 Filters
a Filter Media Non Woven Synthetic Visually
b Filter Grade G4/F7/F9 As Mfg Sticker
c Filter Type Box/Bag/Flange Visually

REMARKS –

Installed By Checked By Approved By

Date Date Date

Page 6 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

2. VRF SPECIFICATION & INSTALLATION CHECK

[Link] Item Description Specification Method of Observation
Observation
a Capacity 30 TR X 8 No’s As per G.A.
Dwg.
b Over all 1410 (W) x 890 (D) x As per G.A.
Dimension 1945 (H) mm Dwg.
c Basic construction CRCA Powder Coated Visually
d Compressor Make Carrier Visually
e Fan / Motor Rating 0.5 HP / 1.12 Amps. As per G.A.
Dwg.

REMARKS –

Installed By Checked By Approved By

Date Date Date

Page 7 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

3. HEATER BANK SPECIFICATION & INSTALLATION CHECK

[Link] Item Description Specification Method of Observation
Observation
a Capacity 30 TR X 8 no’s As per G.A.
Dwg.
b Over all 3300 (W) X 900 (H) X As per G.A.
Dimension 300 (D) MM Dwg.
c Basic construction MS Powder Coated As per G.A.
Dwg.
d Make HEATCON As per G.A.
Dwg.

REMARKS –

Installed By Checked By Approved By

Date Date Date

Page 8 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

4. SUPPLY AIR HOODED HEPA SPECIFICATION & INSTALLATION CHECK

[Link] Item Description Specification Method of Observation
Observation
a MOC – Filter Aluminium Extruded / Micro As per T.C.
Frame / MOC – Glass Fibre Pleated Media
Filter Media
b Type / Grade Mini Pleat HEPA Filter / EU-13 As per T.C.
c Efficiency 99.990 % down to 0.3µ As per T.C.
2 DUCT Size/Qty
INSULATION
a Hand Wash Area 610X610X175 MM/1 No’s Visually
b Gowning Room 610X610X175 MM / 2 No’s Visually
c Production Area 610X610X175 MM / 94 No’s Visually

REMARKS –

Installed By Checked By Approved By

Date Date Date

Page 9 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

5. RETURN AIR PERFORATED GRILL

[Link] Item Description Specification Method of Observation
Observation
a MOC Aluminium Powder Coated Visually
b Thickness 20G Visually
2 Room Name Size/Qty
a Hand Wash Area 610X610X175 MM/1 No’s Visually
b Gowning Room 610X610X175 MM / 2 No’s Visually
c Production Area 610X610X175 MM / 78 No’s Visually

REMARKS –

Installed By Checked By Approved By

Date Date Date

Page 10 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

6. RETURN AIR PERFORATED GRILL

[Link] Item Description Specification Method of Observation
Observation
a MOC Aluminium Powder Coated Visually
b Thickness 20G Visually
2 Room Name Size/Qty
a Hand Wash Area 610X610X175 MM/1 No’s Visually
b Gowning Room 610X610X175 MM / 2 No’s Visually
c Production Area 610X610X175 MM / 74 No’s Visually

REMARKS –

Installed By Checked By Approved By

Date Date Date

Page 11 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

7. VOLUME CONTROL DAMPER SPECIFICATION AND INSTALLATION CHECK

[Link] Item Description Specification Method of Observation
Observation
a Body 16 G Aluminium sheet Visually
b Louvers 16 G Aluminium sheet Visually
c Type Opposed blade Visually
d Size As per HVAC layout Visually

REMARKS –

Installed By Checked By Approved By

Date Date Date

Page 12 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

8. FIRE DAMPERS SPECIFICATION & INSTALLATION CHECK

[Link] Item Description Specification Method of Observation
Observation
a Body 18 G Aluminium sheet Visually
b Louvers 18 G Aluminium sheet Visually
c Fire Rating 2 Hours as per UL 555 Visually
c Type Opposed blade Visually
d Size As per HVAC layout Visually

REMARKS –

Installed By Checked By Approved By

Date Date Date

Page 13 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

9. MAGNEHELIC GAUGE SPECIFICATION AND INSTALLATION CHECK

[Link] Item Description Specification Method of Observation
Observation
a Make Krigo As per T.C.
b Range / Qty 0-10 MM WC – 2No’s Visually
c Body MOC Die cast aluminium case and As per
bezel with acrylic cover product
Specification
c Accuracy (+/-)2% of F.S As per T.C.
d Dial size /Process 4" / 1/8" NPT Female Visually
Connection

REMARKS –

Installed By Checked By Approved By

Date Date Date

Page 14 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

10. CU PIPING & INSULATION SPECIFICATION AND INSTALLATION CHECK

[Link] Item Description Specification Method of Observation
Observation
1 CU Piping
a Make
c Body MOC
c Pipe Size
2 CU Piping
Insulation
a Make
c MOC
c Thickness

REMARKS –

Installed By Checked By Approved By

Date Date Date

Page 15 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

11. DRAIN U-TRAP SPECIFICATION AND INSTALLATION CHECK

[Link] Item Description Specification Method of Observation
Observation
a Make
c Body MOC
c Pipe Size

REMARKS –

Installed By Checked By Approved By

Date Date Date

Page 16 of 20
 Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

CALIBRATION OF INSTRUMENTS:
SL. Instrument Name Tag No Callibration Frequency Callibration Callibration Due
NO Done On On
a Magnehelic Gauge One Year
b Magnehelic Gauge One Year
c Magnehelic Gauge One Year
d Magnehelic Gauge One Year
e Magnehelic Gauge One Year

REMARKS –

Installed By Checked By Approved By

Date Date Date

Page 17 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

ABBREVATION

Abbreviation Description Abbreviation Description

AHU Air Handling Unit NA Not Applicable
MM WC Millimeter Water Column TDC TD Connex
DQ Design Qualification Pa Pascal
DP Differential Pressure QA Quality Assurance
DWG. Drawing. RH Relative Humidity
TR Tonnage Refrigeration URS User Requirement
Specification
MM WG Millimeter Water gauge S.A Supply air
GI Galvanized Iron R.A Return air
VCD Volume Control Damper FS Full Scale
HEPA High Efficiency Particulate MS Mild Steel
Air filter
MOC Material Of Construction

DEVIATIONS

Details of Deviations :

Investigation :

Page 18 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

Corrective Action :

Acceptable : Yes / No

Deviation Approved By / Date :

Checked By - Name : Sign : Approved By -Name : Sign :

Page 19 of 20
Company Name iPro Visuals Client TD CONNEX
Name
Green Industrial & Logistics Park,
No 48, Poonamallee High
Hiranandani Park GB-230,
Address Road, Kumananchavadi, Address
Vadakkupattu, Oragadam,
Chennai,Tamilnadu 600056
Tamilnadu 603204
Installation Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/IQ

RECOMMENDATIONS:

CONCLUSION:

(IPRO VISUALS): ( TDConnex Q.A):

ATTACHMENTS
AS BUILT Drawings
Materials Test Certificates
Instruments Calibration Certificates

Page 20 of 20