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TDX Oq (R1)

The document is the Operational Qualification Document for the HVAC system at TD Connex, detailing the purpose, scope, and procedures for verifying the system's operation. It includes sections on protocol approval, HVAC functional tests, and verification of various components such as motor blower assembly and safety limit switches. The document aims to ensure that the HVAC system operates according to specified design parameters and provides guidelines for addressing any observed deviations.

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ritesh
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© All Rights Reserved
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3 views12 pages

TDX Oq (R1)

The document is the Operational Qualification Document for the HVAC system at TD Connex, detailing the purpose, scope, and procedures for verifying the system's operation. It includes sections on protocol approval, HVAC functional tests, and verification of various components such as motor blower assembly and safety limit switches. The document aims to ensure that the HVAC system operates according to specified design parameters and provides guidelines for addressing any observed deviations.

Uploaded by

ritesh
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Company Name iPro Visuals Client TD CONNEX

Name
No 48, Poonamallee High Green Industrial & Logistics
Road, Kumananchavadi, Park, Hiranandani Park GB-230,
Address Address
Chennai,Tamilnadu Vadakkupattu, Oragadam,
600056 Tamilnadu 603204
Operational Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/OQ

1.0 PROTOCOL APPROVAL SHEET


The signatures below indicate of this protocol and its data collection forms certify that it may be executed.
This approval is the joint responsibility of the listed functional areas of .

PROTOCOL DEVELOPMENT

Name Designation Signature Date

PROTOCOL REVIEW
Name Designation Signature Date

PROTOCOL APPROVAL
Name Designation Signature Date
Company Name iPro Visuals Client TD CONNEX
Name
No 48, Poonamallee High Green Industrial & Logistics
Road, Kumananchavadi, Park, Hiranandani Park GB-230,
Address Address
Chennai,Tamilnadu Vadakkupattu, Oragadam,
600056 Tamilnadu 603204
Operational Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/OQ

TABLE OF CONTENTS

SR. NO CONTENTS PAGE NO


1.0 PROTOCOL APPROVAL SHEET 1

2.0 PURPOSE, SCOPE, INTENDED USE, LOCATION, REFERENCE & 3


RESPONSIBILITY
3.0 OPERATION QUALIFICATION PROCEDURE 4
4.0 HVAC FUNCTIONAL TEST VERIFICATION 5
4.1 VERIFICATION OF HVAC START UP 5
5.0 VERIFICATION OF MOTOR BLOWER ASSEMBLY OPERATION 6
6.0 VERIFICATION OF PUSH BUTTONS OPERATION 7
7.0 AHU BLOWDOWN PROCEDURE & TEST REPORT 8
8.0 NEW FILTER INSTALLATION SEQUENCE 9
9.0 VERIFICATION OF AHU SAFETY LIMIT SWITCH OPERATION 10
10.0 OBSERVED DEVIATION 11
11.0 RECOMMENDATIONS 11
12.0 CONCLUSION 12
Company Name iPro Visuals Client TD CONNEX
Name
No 48, Poonamallee High Green Industrial & Logistics
Road, Kumananchavadi, Park, Hiranandani Park GB-230,
Address Address
Chennai,Tamilnadu Vadakkupattu, Oragadam,
600056 Tamilnadu 603204
Operational Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/OQ

2.0 PURPOSE, SCOPE, INTENDED USE, LOCATION, REFERENCE & RESPONSIBILITY

2.1 PURPOSE:
To provide the documentary evidences that the HVAC system (AHU-001/002) of CLEAN ROM &
HANDWASH AREA, GOWNING ROOM, is Operating as per set design parameters
2.2 SCOPE
This qualification protocol is applicable to AHU-001/002 which is catering air to following rooms.

Room Name Room Area in False Ceiling Height Room Volume in


Ft2 Ft Ft3
PRODUCTION AREA 8911 19.2 171091.2
AIRSHOWER ROOM 232 9.6 2227.2

HANDWASH AREA 103.2 9.6 990.90

2.3 INTENDED USE:


• To supply the required air quantity and quality to various rooms of Dispensing Area.
• To maintain the temperature and humidity of room as per design specification.
• To provide differential air pressure of the room.
2.4 LOCATION
TDConnex(Chennai) Pvt Ltd, Greenbase Industrial & Logistics Parks Hiranandani Parks,
Vadakkupattu, Chennai-603204
2.5 REFERENCE
Design Qualification, Installation Qualification

2.6 RESPONSIBILITY:

• To prepare qualification protocol.


• To submit qualification protocol for approval.
• To record the observation along with during execution of the protocol.
• To submit final qualification report for approval.
Company Name iPro Visuals Client TD CONNEX
Name
No 48, Poonamallee High Green Industrial & Logistics
Road, Kumananchavadi, Park, Hiranandani Park GB-230,
Address Address
Chennai,Tamilnadu Vadakkupattu, Oragadam,
600056 Tamilnadu 603204
Operational Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/OQ

2.7 QUALITY ASSURANCE


• To review and approval of qualification protocol and report.
2.8 ENGINEERING
• To review the Qualification protocol and report.
• To provide utilities and supportive services for qualification.
• To assist QA/Production while qualification study.
2.9 TECHNICAL SERVICES
• To review and approval of qualification protocol and report.

3.0 OPERATION QUALIFICATION PROCEDURE:

• Operate the AHU as per predefined procedure.


• Record the observation in Table provided against operational parameters.
• Document initial and date after each observation in respective column
• In case of any deviation document in ‘Remark’ column and inform to department head and quality
head for necessary action.
• Document the deviation details in Observed deviation section.
• The Quality head and department head will decide whether deviation is acceptable or not.
• If deviation is acceptable and it does not have impact on operation, initiate for performance
qualification.
• If deviation is not acceptable inform to Manufacturer for necessary action for attending problems
to complete Operational Qualification.
Company Name iPro Visuals Client TD CONNEX
Name
No 48, Poonamallee High Green Industrial & Logistics
Road, Kumananchavadi, Park, Hiranandani Park GB-230,
Address Address
Chennai,Tamilnadu Vadakkupattu, Oragadam,
600056 Tamilnadu 603204
Operational Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/OQ

4.0 HVAC FUNCTIONAL TEST VERIFICATION

4.1 VERIFICATION OF HVAC STARTS UP:

Sr. Observations &


Function Parameter Acceptance Criteria Remarks
No. Result
1. Start the motor of the fan after The motor should start operating.
switching “ON” from Starter.
2. Switch “OFF” the fan motor from The motor should stop.
the Starter.
4. Switch “OFF” the Outdoor Unit The motor should stop.
from the AHU Starter Panel.
5. Check the functioning of the The damper should open and
damper on the return air inlet/ close when so done.
supply air outlet/ Fresh air inlet.

Comments:.........................................................................................................................................................................
.............................................................................................................................................................................................
..............

Installed By : Installation Inspected By : Installation Approved By :

Name Name Name


Company Name iPro Visuals Client TD CONNEX
Name
No 48, Poonamallee High Green Industrial & Logistics
Road, Kumananchavadi, Park, Hiranandani Park GB-230,
Address Address
Chennai,Tamilnadu Vadakkupattu, Oragadam,
600056 Tamilnadu 603204
Operational Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/OQ

5.0 VERIFICATION OF MOTOR BLOWER ASSEMBLY OPERATION:


Instructions: Check the motor blower assembly for proper fitment on base frame, motor shaft rotation, blower
rotation, belt tension between motor and blower pulley. Verify the motor RPM by using calibrated Tachometer.
Check the motor current by using calibrated Multi meter. Verify the performance of motor by running it
continuously for 30 minutes. Record any unusual observations in Comments/Inference.
Activity Designed acceptance criteria Observations Remarks
Check the Supply Blower and Blower and Motor should be
Motor assembly for proper properly fitted on base frame and
fitment on base frame. tightened with bolts and nuts.
Check the motor shaft Motor shaft should rotate smoothly
rotation, manually. when rotated manually.

Check the Blower rotation, Blower should rotate smoothly


manually. when rotated manually.
Check the supply air blower There should not be any abnormal
for any abnormal sound sound in the supply air blower.
Check the direction of the Blower should rotate as per the
rotation of the blower. arrow mark indicated on the
blower.

Comments:..............................................................................................................................................................
......................................................................

Operated By : Operations Inspected By : Operations Approved By :

Name Name Name


Company Name iPro Visuals Client TD CONNEX
Name
No 48, Poonamallee High Green Industrial & Logistics
Road, Kumananchavadi, Park, Hiranandani Park GB-230,
Address Address
Chennai,Tamilnadu Vadakkupattu, Oragadam,
600056 Tamilnadu 603204
Operational Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/OQ

6.0 VERIFICATION OF PUSH BUTTON OPERATION:

Observations &
Sr. No. Function Parameter Acceptance Criteria Remarks
Result
1. Keep The Control Switch in AHU Should be switched on
Manual Mode in AHU
Starter Panel
Press the Green Push Button
located in Clean Corridor to

start the AHU


2. Press the Red Push Button to The AHU should Switch Off
switch off the AHU
3. Keep The Control Switch in AHU should not switched on
Auto Mode in AHU Starter
Panel,
Press the Green Push Button
to start the AHU
4. Keep The Control Switch in AHU should not be switched off
Auto Mode in AHU Starter
Panel and keep the AHU in
running condition
Press the Red Push Button to
switch off the AHU

Comments:...........................................................................................................
.........................................................................................................................
........................................................................................................................

Tested By : Inspected By : Approved By :

Name Name Name


Company Name iPro Visuals Client TD CONNEX
Name
No 48, Poonamallee High Green Industrial & Logistics
Road, Kumananchavadi, Park, Hiranandani Park GB-230,
Address Address
Chennai,Tamilnadu Vadakkupattu, Oragadam,
600056 Tamilnadu 603204
Operational Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/OQ

7.0 AHU BLOWDOWN PROCEDURE:


1.0 Purpose:
Steps to be followed to blow down the contaminants, dusts and other unwanted items stored in ducts
or inside the clean rooms during HVAC/Clean room installation after successful completion of
installation
2.0 Testing Procedure:
• The motor is set at the design speed and direction of rotation is ok.
• Install blow down filter (to avoid larger size particles) instead of installing new filters to avoid dust
accumulation in new filters and may have chance of choking during commissioning stage itself.
• Check all dampers (AHU & terminals) are open & working properly.
• Note down the current and frequency’s at the design RPM.
• AHU to be operated continuously for minimum of 72 hours and cleaning of area where the AHU is
catering air supply to be carried out in parallel to blow down all unwanted materials, dust, welding
purs, insulation cut pieces etc.
• Check for any abnormal sound, misalignment of blower and motor, proper belt tension during
operation of AHU.
• Procedure to be followed again for another 72 hours if the accumulation of dusts and unwanted
materials not removed from the area satisfactorily.
Note: Installation of new Pre Filters, Fine Filters, to be carried out stage by stage (as shown in next page)
only after satisfactory completion of blow down procedure, service floor where AHU is located.
Company Name iPro Visuals Client TD CONNEX
Name
No 48, Poonamallee High Green Industrial & Logistics
Road, Kumananchavadi, Park, Hiranandani Park GB-230,
Address Address
Chennai,Tamilnadu Vadakkupattu, Oragadam,
600056 Tamilnadu 603204
Operational Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/OQ

7.1 AHU BLOWDOWN REPORT

Sr. No. AHU Number Observation Done By/ Date Checked By/ Date

1. AHU/001/002

8.0 NEW FILTER INSTALLATION SEQUENCE:

Sr.
From To
OPERATION OBSERVATION
No. Time Date Time Date

1. Installation of Pre filters and


operation of AHU for 24 hrs.

2. installation of Fine filters and run


for 24 Hours

Comments:..............................................................................................................................................................
..................................................................................................................................................................................
......................................................................................................................................

Performed By : Inspected By : Approved By :

Name:
Name Name
Company Name iPro Visuals Client TD CONNEX
Name
No 48, Poonamallee High Green Industrial & Logistics
Road, Kumananchavadi, Park, Hiranandani Park GB-230,
Address Address
Chennai,Tamilnadu Vadakkupattu, Oragadam,
600056 Tamilnadu 603204
Operational Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/OQ

9.0 VERIFICATION OF AHU SAFETY LIMIT SWITCH OPERATION:

Sr. Observation
Function Parameter Acceptance Criteria Remarks
No. &Results
1. Keep Selector Switch in Manual The motor should stop
Mode Function, Keep The AHU as soon as the access
in “ON” Condition, Open Blower door lost the contact of
Motor Access Door when AHU limit switch, Green
in Running Condition Push Button Indicator
should glow in starter
panel
2. Close the AHU Motor Blower The AHU Should start
Access Door, Switch on the AHU again
by pushing RED Push Button
3 Keep Selector Switch in Auto The motor should stop
Mode Function, Keep The AHU as soon as the access
in “ON” Condition, Open Blower door lost the contact of
Motor Access Door when AHU limit switch, Green
in Running Condition Push Button Indicator
should glow in starter
panel
4 Close the AHU Motor Blower The AHU Should start
Access Door, again automatically
Comments:...............................................................................................................................................................
...................................................................................................................................................................................
...........

Tested By : Inspected By : Approved By :

Name Name Name


Company Name iPro Visuals Client TD CONNEX
Name
No 48, Poonamallee High Green Industrial & Logistics
Road, Kumananchavadi, Park, Hiranandani Park GB-230,
Address Address
Chennai,Tamilnadu Vadakkupattu, Oragadam,
600056 Tamilnadu 603204
Operational Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/OQ

10.0 OBSERVED DEVIATIONS:

Details of Deviations :

Investigation :

Corrective Action :

Acceptable : Yes / No

Deviation Approved By / Date :

Name : Sign : Name : Sign :

11.0 RECOMMENDATIONS:
Company Name iPro Visuals Client TD CONNEX
Name
No 48, Poonamallee High Green Industrial & Logistics
Road, Kumananchavadi, Park, Hiranandani Park GB-230,
Address Address
Chennai,Tamilnadu Vadakkupattu, Oragadam,
600056 Tamilnadu 603204
Operational Qualification Document of HVAC System
Document No AHU-GB230/MED/ TD/iPRO 001/OQ

12.0 CONCLUSION:

Concluded by:

I PRO Visuals TDConnex

Name Name

Date Date

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