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Material Rework SOP

This Standard Operating Procedure (SOP) outlines the method for managing rework activities on nonconforming materials in the automotive components industry. It details responsibilities, procedures for identification, segregation, evaluation, execution, inspection, and traceability of rework, as well as record-keeping and key performance indicators. The SOP ensures compliance with relevant standards and customer requirements.

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themorningindia21
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29 views2 pages

Material Rework SOP

This Standard Operating Procedure (SOP) outlines the method for managing rework activities on nonconforming materials in the automotive components industry. It details responsibilities, procedures for identification, segregation, evaluation, execution, inspection, and traceability of rework, as well as record-keeping and key performance indicators. The SOP ensures compliance with relevant standards and customer requirements.

Uploaded by

themorningindia21
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

STANDARD OPERATING PROCEDURE (SOP)

Material Rework Procedure – Automotive Components Industry

1. Purpose
To define the standardized method for identifying, segregating, approving, executing, and
verifying rework activities on nonconforming material or products.

2. Scope
Applicable to all automotive production parts, raw materials, in-process components, and
finished goods requiring rework.

3. References
ISO 9001:2015, IATF 16949:2016, Customer Specific Requirements, Control Plan, PFMEA,
Work Instructions.

4. Definitions
Rework: Action taken to make nonconforming product conform. Scrap: Material that cannot
be restored.

5. Responsibilities
Production Supervisor – Identify & segregate nonconforming parts

Quality Inspector – Verify & classify nonconformance

Quality Head – Approve rework method

Engineering – Define rework method

Operator – Perform rework

QA – Inspect & release reworked material

Stores – Maintain identification & traceability

6. Procedure
6.1 Identification: Tag material as HOLD/REJECTED and move to NCR area.

6.2 Segregation: Store in red bins; QA raises NCR.

6.3 Evaluation: Decide Rework or Scrap; customer approval if required.

6.4 Rework Instruction: Engineering & QA define method, parameters, and controls.

6.5 Execution: Operator performs rework as per approved WI.

6.6 Inspection: QA conducts 100% inspection unless approved otherwise.


6.7 Traceability: Record batch, date, operator ID, inspector ID.

6.8 Final Release: QA approves; stores update from HOLD → OK.

6.9 Scrap Handling: Scrap is defaced and recorded.

7. Records to Maintain
NCR Report, Rework WI, Rework Verification Record, Scrap Record, Training Record.

8. KPIs
Rework %, Rework Cost, Rework Hours, Repeat Defects, Customer Rejections.

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